Setting up A Lithium Ion Battery Manufacturing Plant

Setting up A Lithium Ion Battery Manufacturing Plant Lithium ion batteries are manufactured in sets of electrodes and then assembled in cells. Active material is mixed with polymer binders, conductive additives, and solvents to form slurry that is then coated on a current collector foil and dried to remove the solvent and create a porous electrode coating. Lithium ion batteries can be recharged several times and their stability is better. Lithium ion battery possesses higher energy density, voltage capacity and lower self-discharge rate than other batteries in the segment. This contributes for better power efficiency because a single cell has longer charge retention than any other chemistry.

Related Projects:- Battery Projects, Automobile Batteries

Essentials for Setting up A Lithium Ion Battery Manufacturing Plant The essentials for setting up a lithium ion battery manufacturing unit can be categorized as:-

Economical Material Procurement
Effective Calculations of Manufacturing Costs
Analysis of sensitivity

Post the establishment of LIB manufacturing facility and a developed ecosystem, technological innovation, dedicated R&D efforts and economies of scale are the key factors in lowering the cost of the separator. Once the same is achieved, the cost of manufacturing the Lithium Ion Battery can be curtailed. Graphite and Lithium holds 10% and 5% of the cost share, respectively. India is the second largest producer of graphite, globally, but the processing technology required to make battery-grade graphite suitable for LIB applications is lacking in India. Advancements in processing technology can help the industry to include Indian graphite in the Lithium Ion Battery value chain. Thus, there is a scope for cost reduction. A sensitivity analysis report to calculate the effect of variable parameters on the manufacturing cost of LIBs needs to be drawn. Such report is to be prepared bearing in mind different situations.

Books:- BOOKS & DATABASES

Market of Lithium Ion Battery Manufacturing in India The Government of India has projected a target of achieving 100% Electric Vehicle (EV) sales by 2030 which has come as boon for the EV industry, especially in the battery sector, for a simple reason that a battery accounts for 40–50% of the total cost of a vehicle. If the NITI Aayog is to be believed, there will a market worth USD 300 billion for batteries in EV applications, between 2017 and 2030. Apart from this, the EVs, batteries play an important role in Renewable Energy penetration. In light of the same, it becomes a vital sector for India for meeting the storage requirements for Government of India’s ambitious target of 175 GW of Renewable Energy by 2022.

Efforts Of Indian Government To Promote Indigenous Lithium Ion Battery Market
Indian Government has approved Production Linked Incentive (PLI) Scheme which includes ACC battery, for a financial outlay of Rs. 18,100 Crores over a period of 5 years
Restricted FAME 2 benefits to EVs with Lithium Battery or better chemistry battery
Increased import duty on import of lithium ion cells
Increased import duty on assembled battery packs
Setting up of National Mission on Transformative Mobility and Battery Storage
Partnered with Bolivia for investing in Bolivia’s vast lithium deposit
Government Bodies (like BHEL) are also engaging in Lithium Ion cell manufacturing

Related Videos;- automobile industry

Conclusion Niir Project Consultancy Services (NPCS) has made this project report on “Lithium Ion Battery Manufacturing Plant”. The focus of the project report is the analysis of market potential, Government initiatives and regulations, forecasts of industry performance, cost effectiveness planning, etc. among other factors, in a self explanatory mode. Formidable sources of information and databases have been used while preparing this report. A true picture of risk analysis has been presented for those who want leap in to new ventures or who want to expand a current business. The report is pre-appraised by market experts and many firms have gained from the reports made by NPCS.

Related Project: - Lithium Ion Battery

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Introduction

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Properties
BIS (Bureau of Indian Standards) Provision & Specification
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Market Study and Assessment

Current Indian Market Scenario
Present Market Demand and Supply
Estimated Future Market Demand and Forecast
Statistics of Import & Export
Names & Addresses of Existing Units (Present Players)
Market Opportunity

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Properties of Raw Materials
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Personnel (Manpower) Requirements

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Plant and Machinery

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Laboratory Equipments & Accessories
Electrification
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Infrastructure and Utilities

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Project at a Glance

Assumptions for Profitability workings	Plant Economics
Production Schedule
Land & Building Factory Land & Building Site Development Expenses
Plant & Machinery Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.)
Other Fixed Assets Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies
Working Capital Requirement Per Month Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store
Overheads Required Per Month And Per Annum Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses
Salary and Wages	Turnover Per Annum
Share Capital Equity Capital Preference Share Capital
Annexure 1:: Cost of Project and Means of Finance
Annexure 2:: Profitability and Net Cash Accruals Revenue/Income/Realisation Expenses/Cost of Products/Services/Items Gross Profit Financial Charges Total Cost of Sales Net Profit After Taxes Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements Current Assets Gross Working. Capital Current Liabilities Net Working Capital Working Note for Calculation of Work-in-process
Annexure 4 :: Sources and Disposition of Funds
Annexure 5 :: Projected Balance Sheets ROI (Average of Fixed Assets) RONW (Average of Share Capital) ROI (Average of Total Assets)
Annexure 6 :: Profitability ratios D.S.C.R Earnings Per Share (EPS) Debt Equity Ratio
Annexure 7 :: Break-Even Analysis Variable Cost & Expenses Semi-Var./Semi-Fixed Exp. Profit Volume Ratio (PVR) Fixed Expenses / Cost B.E.P
Annexure 8 to 11:: Sensitivity Analysis-Price/Volume Resultant N.P.B.T Resultant D.S.C.R Resultant PV Ratio Resultant DER Resultant ROI Resultant BEP
Annexure 12 :: Shareholding Pattern and Stake Status Equity Capital Preference Share Capital
Annexure 13 :: Quantitative Details-Output/Sales/Stocks Determined Capacity P.A of Products/Services Achievable Efficiency/Yield % of Products/Services/Items Net Usable Load/Capacity of Products/Services/Items Expected Sales/ Revenue/ Income of Products/ Services/ Items
Annexure 14 :: Product wise domestic Sales Realisation	Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit	Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.,	Annexure 19 :: Packing Material Cost
Annexure 20 :: Packing Material Cost Per Unit	Annexure 21 :: Employees Expenses
Annexure 22 :: Fuel Expenses	Annexure 23 :: Power/Electricity Expenses
Annexure 24 :: Royalty & Other Charges	Annexure 25 :: Repairs & Maintenance Exp.
Annexure 26 :: Other Mfg. Expenses	Annexure 27 :: Administration Expenses
Annexure 28 :: Selling Expenses	Annexure 29 :: Depreciation Charges – as per Books (Total)
Annexure 30 :: Depreciation Charges – as per Books (P & M)	Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total)
Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M)	Annexure 33 :: Interest and Repayment - Term Loans
Annexure 34 :: Tax on Profits	Annexure 35 ::Projected Pay-Back Period And IRR