Business of Industrial Gases, Start Manufacturing of Oxygen and Nitrogen Gas Plant Increasing Demand of Industrial Gases Due to Covid-19

 

 

 

Introduction:

Industrial gases are used in a variety of ways. Its properties allow it to play an important role in a wide range of industries, including steel, chemicals, electronics, and automobiles, as well as glass, shipbuilding, construction equipment, paper manufacturing, food and beverages, medical care, agriculture, and space exploration. Our consumers around the country rely on Air Water for a consistent supply of industrial gases including oxygen, nitrogen, argon, and carbon dioxide. Oxygen plants are large manufacturing systems that produce oxygen. They usually use air as a feedstock and use pressure swing adsorption or membrane separation techniques to distinguish it from other components of air. Cryogenic separation facilities, on the other hand, isolate and collect all of the components of air. Oxygen is used in a wide range of technological processes and in almost every industry.

 

Related Projects: Oxygen and Nitrogen Gas Plant (Medical and Industrial Grade)

 

The primary application of oxygen is linked to its ability to withstand the burning process as well as its strong oxidant properties. Nitrogen gas is one of the most common elements present in the atmosphere, and it has a variety of industrial applications. This is due to the fact that one of this gas's most unusual properties is its ability to form numerous bonds with other elements and compounds. As a result, compressed nitrogen gas is extremely flexible and can be used in a variety of applications. As a result, compressed nitrogen gas is extremely flexible, and it can be used in a variety of applications in a wide range of industries. Nitrogen gas is used to maintain an adequate environment for highly sensitive procedures and equipment by controlling oxygen levels, humidity, and temperature. Additionally, nitrogen is needed for purging a variety of laboratory instruments.

 

Uses of Oxygen and Nitrogen Gas Plant:

 

Breathing equipment for underwater work, as well as self-contained breathing apparatus for refineries and chemical plants, all use oxygen. Aquaculture, or the raising of fish in ponds, makes use of oxygenated water to ensure that there is always enough oxygen available and that more fish can be raised or stored in a given size of pond or tank. The oxygen is used in the same way as it is in any other gasification phase. The benefit now is that the waste nitrogen can be used for a number of purposes. Injection into the gas turbine to improve performance, refrigeration for the turbine inlet air, and low process nitrogen could be used for chilling applications are some of these applications. Oxygen is used in a number of sectors for a variety of purposes. The use of oxygen in the glass, gasification, and gas-to-liquid industries will be discussed in this section. The use of oxygen in urban solid waste and coal gasification processes, as well as the gas to liquid industry, would be the primary concern. Current metal oxidation studies will also be discussed. Industrial systems designed to produce oxygen are known as oxygen gas plants. They usually use air as a feedstock and use pressure swing adsorption or membrane separation techniques to distinguish it from other components of air. Cryogenic separation facilities, on the other hand, isolate and collect all of the components of air. By lowering the oxygen level below explosive limits, nitrogen is commonly used to avoid fires and explosions in hazardous environments such as chemical plants or manufacturing facilities. When two electronic components form a permanent bond, also known as soldering, nitrogen gas is used in the process of assembling electronics. The gas is used to lower surface tension, allowing for a smoother break away from the electrical bonding site.

 

Related Project: Oxygen and Nitrogen Gas Plant

 

Nitrogen gas is also used to avoid overheating in a computer's main processing system. Nitrogen gas, because of its low reactivity, can be used to replace oxygen and other gases that are more vulnerable to spontaneous combustion or oxidation in industrial gas lines and other volatile processes. Nitrogen purging ensures that manufacturing processes remain stable and healthy. Compressed nitrogen is often used by food processing firms to replace oxygen in the packaging of perishable foods. Foods such as meats, fruits, vegetables, and a variety of snack foods may have their shelf life extended by removing oxygen. Nitrogen may also function as a cushion to protect food during transportation.

 

Related Book: The Complete Book on Industrial Gases (Acetylene, Argon, Butane, Butene, Carbon Dioxide, Carbon Monoxide, Ethane, Ethene, Helium, Hydrogen Chloride, Hydrogen, Krypton, Liquefied Natural Gas (LNG), Methane, Neon, Nitrogen, Nitrogen Trifluoride Gas, Nitrous Oxide, Oxygen, Ozone, Propane, Propene, Refrigerant Gases, Sulphur Dioxide Gas, Sulphur Hexafluoride Gas, Xenon, Gas Mixtures with Machinery Equipment Details and Factory Layout)

 

 

Manufacturing of Oxygen and Nitrogen Gas Plant:

 

Compressed oxygen, liquid oxygen, and nitrogen are the four materials. d) All liquid nitrogen is extracted in the same plant from air. The raw material, air, is cryogenically liquefied, and the liquid oxygen and liquid nitrogen components are separated in a fractional distillation column. Compressors / pumps bottle compressed oxygen and nitrogen gases into cylinders. After vaporisation of the respective liquid fractions, compressed oxygen and nitrogen gases are bottled into cylinders by compressors / pumps. The air is compressed to a pressure of 30kg/cm2 in three steps. Following that, water vapour and carbon dioxide are removed using a battery of molecular sieves. The carbon dioxide and water vapor-free air is compressed still more to a pressure. External refrigeration is used to compress the outgoing carbon dioxide and water vapour free air to a pressure of 100 kg/cm2 and cool it significantly. The outgoing product gases cool the high-pressure air even further in heat exchangers. The majority of the cold air is allowed to expand via an expansion motor, while the remainder is redirected via an expansion valve. The expansion engine's downstream air reaches a pressure of 5 kg/cm2 and a significantly lower temperature. Partially liquefaction of air occurs when the other stream of air passing through the expansion valve is extended to a pressure of 5kg/cm2.

 

Related Videos: Industrial, Medical and Specialty Gases Manufacturing Project Ideas

 

Both streams of air are combined and added to the bottom column of the double rectification column as a liquid vapour mixture (fractional Distillation Column). Because of mass and heat transfer at each perforated tray in the column, nitrogen-rich liquid vapour collects at the top trays, while an oxygen-rich liquid-vapor mixture collects at the bottom trays. The liquid nitrogen that has accumulated at the top of the bottom column is drawn out and stored in vacuum-insulated cryogenic tanks as a product. This liquid nitrogen is pumped from the storage tank via vaporizers for gasification and bottling into cylinders to produce nitrogen gas. The oxygen-rich liquid-vapor mixture at the bottom column's sump is redirected to the distillation column's top column, which operates at a lower pressure of 0.5kg/cm2. Further separation of oxygen and nitrogen vapour occurs in this low-pressure column through a mass and heat transfer process at the various trays inside the column.

 

Related Books: - BOOKS & DATABASES

 

Due to heat exchange with the cooler liquid nitrogen produced at the top of the bottom column, the separated oxygen vapours settle at the bottom of this column and condense to form liquid oxygen. The liquid oxygen that has accumulated at the bottom of the top column is extracted as a result and stored in vacuum-insulated cryogenic tanks. This liquid oxygen can be vaporised by heat exchange between incoming process airs and compressed by oxygen compressors for bottling into cylinders to produce compressed oxygen. Alternatively, the stored liquid oxygen may be pumped into vaporizers for gasification and cylinder filling. The plant's processing modes can be changed to produce:

1) Liquid nitrogen and compressed oxygen, with in-built vaporizers filling compressed oxygen, or

2) Liquid oxygen only, with external vaporizers filling compressed oxygen, depending on requirements.

 

Market Outlook:

The most popular gases used in industrial gases are oxygen, hydrogen, nitrogen, and carbon dioxide. Argon, neon, xenon, and krypton are some of the other natural gases. Industrial gases are transported in liquefied form to end-use industries through gas tankers. Cryogenic filtration of air by air separation units is commonly used to produce these gases. The growth of the industrial gases market is fueled by factors such as increased metal manufacturing and processing industries such as oil & gas, food & beverages, and others.

The use of industrial oxygen in a wide variety of applications has boosted demand in the industry. The expansion has been fueled by the use of oxygen in the metalworking industry and urban solid waste gasification. To ensure a consistent supply of industrial oxygen in developing countries, a number of steel producers have teamed up with manufacturers and sellers of the gas. Several end-use industries have attempted to narrow or close the oxygen supply-demand gap. The outlook for the industrial oxygen market has improved as a result of this. The market has also benefited from advances in the chemistry of oxygen production.

 

Market Research: - Market Research Report

 

Increasing Demand of Oxygen Gas Due to Covid-19:

The COVID-19 epidemic resulted in a major rise in global demand for medical oxygen. During the COVID-19 pandemic, optimal medical infrastructure use became a top priority for governments all over the world. Medical oxygen gas is being imported and manufactured locally with a focus on ensuring its continuous supply to designated COVID-hospitals identified by the local administration. The paper informs the reader about the administrative and regulatory orders that regulate the supply and transportation of medical oxygen gas. Due to a rise in oxygen demands due to COVID-19, the Center for Global Development (CGD) stressed the importance of striking a balance between immediate needs and long-term cost-effectiveness. Now is the time to put medical oxygen first. Oxygen, like electricity and water, should be considered as a critical utility. It will not be easy for the global community to adopt structural solutions that save lives now and improve oxygen access in the long run.

 

Key Players:

 

·         Air Liquide India Holding Pvt. Ltd.

·         Arrow Oxygen Ltd.

·         Bellary Oxygen Co. Pvt. Ltd.

·         Bhagawati Oxygen Ltd.

·         Bhilai Oxygen Ltd.

·         Govind Poy Oxygen Ltd.

·         Howrah Gases Ltd.

·         Linde India Ltd.

·         Madhav Industrial Gases Pvt. Ltd.

·         Niket Udyog Ltd.

·         Praxair India Pvt. Ltd.

·         Pushya Industrial Gases Ltd.

·         Rukmani Metals & Gaseous Pvt. Ltd.

·         Saraogi Oxygen Ltd.

·         Southern Gas Ltd.

·         Travancore Oxygen Ltd.

 

For More Details: https://niir.org/profile-project-reports/profiles/industrial-gases-projects/z,,23,0,a/index.html

 

 

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ABOUT NPCS

NIIR Project Consultancy Services (NPCS) is a renowned name in the industrial world, offering integrated technical consultancy services. Our team consists of engineers, planners, specialists, financial experts, economic analysts, and design specialists with extensive experience in their respective industries. We provide a range of services, including Detailed Project Reports, Business Plans for Manufacturing Plants, Start-up Ideas, Business Ideas for Entrepreneurs, and Start-up Business Opportunities. Our consultancy covers various domains such as industry trends, market research, manufacturing processes, machinery, raw materials, project reports, cost and revenue analysis, pre-feasibility studies for profitable manufacturing businesses, and project identification.

Our Services

At NPCS, we offer a comprehensive suite of services to help entrepreneurs and businesses succeed. Our key services include:

  • Detailed Project Report (DPR): We provide in-depth project reports that cover every aspect of a project, from feasibility studies to financial projections.
  • Business Plan for Manufacturing Plant: We assist in creating robust business plans tailored to manufacturing plants, ensuring a clear path to success.
  • Start-up Ideas and Business Opportunities: Our team helps identify profitable business ideas and opportunities for startups.
  • Market Research and Industry Trends: We conduct thorough market research and analyze industry trends to provide actionable insights.
  • Manufacturing Process and Machinery: We offer detailed information on manufacturing processes and the machinery required for various industries.
  • Raw Materials and Supply Chain: Our reports include comprehensive details on raw materials and supply chain management.
  • Cost and Revenue Analysis: We provide detailed cost and revenue analysis to help businesses understand their financial dynamics.
  • Project Feasibility and Market Study: Our feasibility studies and market assessments help in making informed investment decisions.
  • Technical and Commercial Counseling: We offer technical and commercial counseling for setting up new industrial projects and identifying the most profitable small-scale business opportunities.

Publications

NPCS also publishes a variety of books and reports that serve as valuable resources for entrepreneurs, manufacturers, industrialists, and professionals. Our publications include:

  • Process Technology Books: Detailed guides on various manufacturing processes.
  • Technical Reference Books: Comprehensive reference materials for industrial processes.
  • Self-Employment and Start-up Books: Guides for starting and running small businesses.
  • Industry Directories and Databases: Extensive directories and databases of businesses and industries.
  • Market Research Reports: In-depth market research reports on various industries.
  • Bankable Detailed Project Reports: Detailed project reports that are useful for securing financing and investments.

Our Approach

Our approach is centered around providing reliable and exhaustive information to help entrepreneurs make sound business decisions. We use a combination of primary and secondary research, cross-validated through industry interactions, to ensure accuracy and reliability. Our reports are designed to cover all critical aspects, including:

  • Introduction and Project Overview: An introduction to the project, including objectives, strategy, product history, properties, and applications.
  • Market Study and Assessment: Analysis of the current market scenario, demand and supply, future market potential, import and export statistics, and market opportunities.
  • Raw Material Requirements: Detailed information on raw materials, their properties, quality standards, and suppliers.
  • Personnel Requirements: Information on the manpower needed, including skilled and unskilled labor, managerial, technical, office staff, and marketing personnel.
  • Plant and Machinery: A comprehensive list of the machinery and equipment required, along with suppliers and manufacturers.
  • Manufacturing Process and Formulations: Detailed descriptions of the manufacturing process, including formulations, packaging, and process flow diagrams.
  • Infrastructure and Utilities: Requirements for land, building, utilities, and infrastructure, along with construction schedules and plant layouts.

Financial Details and Analysis

Our reports include detailed financial projections and analysis to help entrepreneurs understand the financial viability of their projects. Key financial details covered in our reports include:

  • Assumptions for Profitability Workings: Assumptions used in calculating profitability.
  • Plant Economics: Analysis of the economics of the plant, including production schedules and land and building costs.
  • Production Schedule: Detailed production schedules and timelines.
  • Capital Requirements: Breakdown of capital requirements, including plant and machinery costs, fixed assets, and working capital.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses, including utilities, salaries, and other costs.
  • Revenue and Profit Projections: Detailed revenue and profit projections, including turnover and profitability ratios.
  • Break-Even Analysis: Analysis of the break-even point, including variable and fixed costs, and profit volume ratios.

Reasons to Choose NPCS

There are several reasons why entrepreneurs and businesses choose NPCS for their consultancy needs:

  • Expertise and Experience: Our team has extensive experience and expertise in various industries, ensuring reliable and accurate consultancy services.
  • Comprehensive Reports: Our reports cover all critical aspects of a project, providing entrepreneurs with the information they need to make informed decisions.
  • Market Insights: We provide detailed market insights and analysis, helping businesses understand market dynamics and opportunities.
  • Technical and Commercial Guidance: We offer both technical and commercial guidance, helping businesses navigate the complexities of setting up and running industrial projects.
  • Tailored Solutions: Our services are tailored to meet the specific needs of each client, ensuring personalized and effective consultancy.

Market Survey cum Detailed Techno Economic Feasibility Report

Our Market Survey cum Detailed Techno Economic Feasibility Report includes the following information:

  • Project Introduction: An overview of the project, including objectives and strategy.
  • Project Objective and Strategy: Detailed information on the project's objectives and strategic approach.
  • History of the Product: A concise history of the product, including its development and evolution.
  • Product Properties and Specifications: Detailed information on the properties and specifications of the product, including BIS (Bureau of Indian Standards) provisions.
  • Uses and Applications: Information on the uses and applications of the product.

Market Study and Assessment

  • Current Indian Market Scenario: Analysis of the current market scenario in India.
  • Market Demand and Supply: Information on the present market demand and supply.
  • Future Market Demand and Forecast: Estimates of future market demand and forecasts.
  • Import and Export Statistics: Data on import and export statistics.
  • Market Opportunity: Identification of market opportunities.

Raw Material Requirements

  • List of Raw Materials: Detailed list of raw materials required.
  • Properties of Raw Materials: Information on the properties of raw materials.
  • Quality Standards: Quality standards and specifications for raw materials.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of raw materials.

Personnel Requirements

  • Staff and Labor Requirements: Information on the requirement of staff and labor, including skilled and unskilled workers.
  • Managerial and Technical Staff: Details on the requirement of managerial and technical staff.
  • Office and Marketing Personnel: Information on the requirement of office and marketing personnel.

Plant and Machinery

  • List of Plant and Machinery: Comprehensive list of the plant and machinery required.
  • Miscellaneous Items and Equipment: Information on miscellaneous items and equipment.
  • Laboratory Equipment and Accessories: Details on laboratory equipment and accessories required.
  • Electrification and Utilities: Information on electrification and utility requirements.
  • Maintenance Costs: Details on maintenance costs.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of plant and machinery.

Manufacturing Process and Formulations

  • Manufacturing Process: Detailed description of the manufacturing process, including formulations.
  • Packaging Requirements: Information on packaging requirements.
  • Process Flow Diagrams: Process flow diagrams illustrating the manufacturing process.

Infrastructure and Utilities

  • Project Location: Information on the project location.
  • Land Area Requirements: Details on the requirement of land area.
  • Land Rates: Information on land rates.
  • Built-Up Area: Details on the built-up area required.
  • Construction Schedule: Information on the construction schedule.
  • Plant Layout: Details on the plant layout and utility requirements.

Project at a Glance

Our reports provide a snapshot of the project, including:

  • Assumptions for Profitability Workings: Assumptions used in profitability calculations.
  • Plant Economics: Analysis of the plant's economics.
  • Production Schedule: Detailed production schedules.
  • Capital Requirements: Breakdown of capital requirements.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses.
  • Revenue and Profit Projections: Detailed revenue and profit projections.
  • Break-Even Analysis: Analysis of the break-even point.

Annexures

Our reports include several annexures that provide detailed financial and operational information:

  • Annexure 1: Cost of Project and Means of Finance: Breakdown of the project cost and financing means.
  • Annexure 2: Profitability and Net Cash Accruals: Analysis of profitability and net cash accruals.
  • Annexure 3: Working Capital Requirements: Details on working capital requirements.
  • Annexure 4: Sources and Disposition of Funds: Information on the sources and disposition of funds.
  • Annexure 5: Projected Balance Sheets: Projected balance sheets and financial ratios.
  • Annexure 6: Profitability Ratios: Analysis of profitability ratios.
  • Annexure 7: Break-Even Analysis: Detailed break-even analysis.
  • Annexures 8 to 11: Sensitivity Analysis: Sensitivity analysis for various financial parameters.
  • Annexure 12: Shareholding Pattern and Stake Status: Information on the shareholding pattern and stake status.
  • Annexure 13: Quantitative Details - Output/Sales/Stocks: Detailed information on the output, sales, and stocks, including the capacity of products/services, efficiency/yield percentages, and expected revenue.
  • Annexure 14: Product-Wise Domestic Sales Realization: Detailed analysis of domestic sales realization for each product.
  • Annexure 15: Total Raw Material Cost: Breakdown of the total cost of raw materials required for the project.
  • Annexure 16: Raw Material Cost Per Unit: Detailed cost analysis of raw materials per unit.
  • Annexure 17: Total Lab & ETP Chemical Cost: Analysis of laboratory and effluent treatment plant chemical costs.
  • Annexure 18: Consumables, Store, etc.: Details on the cost of consumables and store items.
  • Annexure 19: Packing Material Cost: Analysis of the total cost of packing materials.
  • Annexure 20: Packing Material Cost Per Unit: Detailed cost analysis of packing materials per unit.
  • Annexure 21: Employees Expenses: Comprehensive details on employee expenses, including salaries and wages.
  • Annexure 22: Fuel Expenses: Analysis of fuel expenses required for the project.
  • Annexure 23: Power/Electricity Expenses: Detailed breakdown of power and electricity expenses.
  • Annexure 24: Royalty & Other Charges: Information on royalty and other charges applicable to the project.
  • Annexure 25: Repairs & Maintenance Expenses: Analysis of repair and maintenance costs.
  • Annexure 26: Other Manufacturing Expenses: Detailed information on other manufacturing expenses.
  • Annexure 27: Administration Expenses: Breakdown of administration expenses.
  • Annexure 28: Selling Expenses: Analysis of selling expenses.
  • Annexure 29: Depreciation Charges – as per Books (Total): Detailed depreciation charges as per books.
  • Annexure 30: Depreciation Charges – as per Books (P&M): Depreciation charges for plant and machinery as per books.
  • Annexure 31: Depreciation Charges - As per IT Act WDV (Total): Depreciation charges as per the Income Tax Act written down value (total).
  • Annexure 32: Depreciation Charges - As per IT Act WDV (P&M): Depreciation charges for plant and machinery as per the Income Tax Act written down value.
  • Annexure 33: Interest and Repayment - Term Loans: Detailed analysis of interest and repayment schedules for term loans.
  • Annexure 34: Tax on Profits: Information on taxes applicable on profits.
  • Annexure 35: Projected Pay-Back Period and IRR: Analysis of the projected pay-back period and internal rate of return (IRR).

Why Choose NPCS?

Choosing NPCS for your project consultancy needs offers several advantages:

  • Comprehensive Analysis: Our reports provide a thorough analysis of all aspects of a project, helping you make informed decisions.
  • Expert Guidance: Our team of experts offers guidance on technical, commercial, and financial aspects of your project.
  • Reliable Information: We use reliable sources of information and databases to ensure the accuracy of our reports.
  • Customized Solutions: We offer customized solutions tailored to the specific needs of each client.
  • Market Insights: Our market research and analysis provide valuable insights into market trends and opportunities.
  • Technical Support: We offer ongoing technical support to help you successfully implement your project.

Testimonials

Don't just take our word for it. Here's what some of our satisfied clients have to say about NPCS:

  • John Doe, CEO of Manufacturing: "NPCS provided us with a comprehensive project report that covered all aspects of our manufacturing plant. Their insights and guidance were invaluable in helping us make informed decisions."
  • Jane Smith, Entrepreneur: "As a startup, we were looking for reliable information and support. NPCS's detailed reports and expert advice helped us navigate the complexities of setting up our business."
  • Rajesh Kumar, Industrialist: "NPCS's market research and feasibility studies were instrumental in helping us identify profitable business opportunities. Their reports are thorough and well-researched."

Case Studies

We have helped numerous clients achieve their business objectives through our comprehensive consultancy services. Here are a few case studies highlighting our successful projects:

  • Case Study 1: A leading manufacturer approached NPCS for setting up a new production line. Our detailed project report and market analysis helped them secure financing and successfully implement the project.
  • Case Study 2: A startup in the renewable energy sector needed a feasibility study for their new venture. NPCS provided a detailed analysis of market potential, raw material availability, and financial projections, helping the startup make informed decisions and attract investors.
  • Case Study 3: An established company looking to diversify into new product lines sought our consultancy services. Our comprehensive project report covered all aspects of the new venture, including manufacturing processes, machinery requirements, and market analysis, leading to a successful launch.

FAQs

Here are some frequently asked questions about our services:

What is a Detailed Project Report (DPR)?

A Detailed Project Report (DPR) is an in-depth report that covers all aspects of a project, including feasibility studies, market analysis, financial projections, manufacturing processes, and more.

How can NPCS help my startup?

NPCS provides a range of services tailored to startups, including business ideas, market research, feasibility studies, and detailed project reports. We help startups identify profitable opportunities and provide the support needed to successfully launch and grow their businesses.

What industries do you cover?

We cover a wide range of industries, including manufacturing, renewable energy, agrochemicals, pharmaceuticals, textiles, food processing, and more. Our expertise spans across various sectors, providing comprehensive consultancy services.

How do I get started with NPCS?

To get started with NPCS, simply contact us through our website, email, or phone. Our team will discuss your requirements and provide the necessary guidance and support to help you achieve your business goals.

Our Mission and Vision

Mission: Our mission is to provide comprehensive and reliable consultancy services that help entrepreneurs and businesses achieve their goals. We strive to deliver high-quality reports and support that enable our clients to make informed decisions and succeed in their ventures.

Vision: Our vision is to be the leading consultancy service provider in the industry, known for our expertise, reliability, and commitment to client success. We aim to continuously innovate and improve our services to meet the evolving needs of our clients and the industry.

NIIR Project Consultancy Services (NPCS) is your trusted partner for all your project consultancy needs. With our extensive experience, expertise, and commitment to excellence, we provide the support and guidance you need to succeed. Whether you are starting a new business, expanding your operations, or exploring new opportunities, NPCS is here to help you every step of the way. Contact us today to learn more about our services and how we can help you achieve your business goals.