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How to Start Manufacturing Business of Alumina-Based Ceramic Foam Filter

What is Alumina-Based Ceramic Foam Filter?

Ceramic Foam Filter is a high alumina, a phosphate-free product that is distinguished by its high porosity, chemical and mechanical stability as well as superior protection against thermal attacks and corrosion by molten aluminum. It is able to effectively eliminate the inclusions, decrease gas that is trapped and provide laminar flow while removing the molten aluminum. It is manufactured to tight dimensions during manufacturing, the mix of physical characteristics and precision tolerance makes them the first option for molten non-ferrous removal.

 

Visit this Page for More Information: Start a Business in Ceramics Industry

 

Ceramic Foam Filters are extensively employed for molten aluminum filtration in secondary and primary foundries for aluminum, and can also be used to filter media in liquid-liquid separation and gas-liquid separation engineering. Ceramic Foam Filter is supplied with a hard and soft gasket to stop bypassing by metal. It can be purchased in the range of 40-600mm and pore sizes between 10-40ppi. The size can be customized upon request.

 

Filtration of aluminum and its alloys. Effectively eliminates oxides, dross, AI, Mg, & Si as well as spinels made of AI & Mg and various impurities in the form of particulate matter.

 

Related Business Plan: Ceramic Foam Filters

 

Specification

 

Porosity%

80~90

Compression Strength

>=1.0Mpa

Bulk Density

<=0.5g/cm3

Thermal Resistance

800degC~R.T 5 times

 

 

Alumina Ceramic Foam Filter

Alumina Ceramic Foam Filter is predominantly used to filter aluminum and alloys used in foundries and casting houses. It has a high resistance to corrosion and attack from hot aluminum alloy, this filter is able to effectively eliminate inclusions, decrease gas that is trapped and allow for laminar flow. Afterward, the filtered metal will be significantly cleaner. Cleaner metal means better castings with less waste and fewer inclusion defects all of which add to the bottom line profit.

* Reduce scrap associated with inclusions

Reduce the costs associated with inclusion issues

Increase efficiency by increasing extrusion speeds or roll speeds.

* Increase casting flexibility by simple alloy changes

* No holding metal

Alumina Ceramic Foam Filter Features:

* Superior dimensional tolerances

* Chemical composition that is stable

* Highest efficiency in filtration

* Excellent strength

* Resistant against attack by melting aluminum and alloys

* Beveled edges, and compressible gasket

 

Read Similar Articles: Business Ideas for Automobile Parts Manufacturing. Highly-Demanded Automotive Components Business.

 

What makes the alumina ceramic foam filter popular in filtering?

In the fields of foundry and metallurgical industries, it is essential to have the proper elements to ensure maximum effectiveness. When industries that cast utilizes the melting of molten metal to design certain castings, it's essential to design the best products. The results are beneficial to manufacturing metals, specifically when products are being created and high-quality castings are being manufactured. A crucial step during the process of manufacturing is the process of filtration of the hot metal, which is then pumped into the casting containers via filters in the course. This filter requires good quality. This is why the Alumina ceramic foam filter has become a key component in the casting industry. When it passes through the filter zirconia, there are many advantages to the metal finish because of which the majority of foundries attempt to use these filters.

Zirconia filter's immediate advantages will result in the most effective results for casting industries.

The passage of the molten form of metals is a crucial process in the creation of the final casts. This is facilitated by the use of a ceramic foam filter alumina that allows for the proper type of design because of the lack of impurities and also the formation of gas bubbles that are not needed. Machine industries are doing to come up with the most effective forms of casting that are suitable for this kind of filter may be beneficial.

 

Watch Video: Porcelain Insulator Manufacturing Industry | Production of Ceramic Electrical Insulator.

 

You can also opt of using the zirconia filter that is extremely thin for porosity. This means that the filtering process is smooth and the result is of high quality. Casts of this kind are sought-after because they are constructed of corrosion and temperature-resistant materials. This makes the elements more sought-after in industries that use casts.

 

 

Related Feasibility Study Reports: Alumina from Bauxite. Extraction and Production of Alumina from Bauxite

 

Ceramic Foams Market Segment Analysis - By End-Use Industry

Automotive segments accounted for the biggest percentage of over 25% of the Ceramic Foam Market in 2020. Ceramic Foam is utilized to increase the performance of cars as well as to meet practical requirements. Carbon emissions are among the biggest issues our planet is currently facing because they can cause harm to the earth. To combat this issue Ceramic foams-based products such as acoustic insulation Molten Metal Filtration, and automotive exhaust filters are employed in automotive filters that filter out pollutants. Ceramic Foam can also be used as insulators in cars due to its capability to withstand high temperatures as well as its ability to block sound. Ceramic Foam is a high-temperature material that has resistance as well as fire protection. It is easily moldable and is used in fuel systems and engines. Because of the growing population and increasing incomes of consumers as well the rising demand for cars has increased which is likely to increase the market for ceramic foams expansion. As an example, according to the Indian Brand Equity Foundation (IBEF), the production of automobiles has increased by 2.36 percent CAGR between 2016 and 2020, and there were 26.36 million vehicles produced in the country by 2020.

 

Related Feasibility Study Reports: Read our Books Here: The Complete Book on Production of Automobile Components & Allied Products

 

NIIR Project Consultancy Services (NPCS) can be described as a trusted name in the industry for providing integrated technical consultancy services. NPCS is run by planners, engineer’s specialists, financial expert’s economists, and design specialists who have extensive knowledge of the associated industries.

 

Watch other Informative Videos: Automobile Industry

 

In addition, according to the Society of Indian Automobile Manufacturers (SIAM) in September 2020, the total production of passenger vehicles reached 2,619,045 units compared to 2,344,328 units for September 2019 which represented a growth of 11.72 percent. In contrast, the sales totaled 272,027 units in September 2020. This compares to 215,124 units for September 2019 and a rise of 26.45 percent. This is a sign of a positive outcome of the pandemic. The growth of the automotive industry will further increase the market growth of ceramic foam.

 

Conclusion:

The ceramic foam filter is typically used to fill up a variety of molten metals like copper, aluminum, and iron. In general, there will be a strong demand for ceramic filters. It is possible to conclude that there are a few gaps between the manufacturers of the product and the market demand. Because the market can be met by new manufacturers. The market's growth for European countries is approximately 10% when they consider their goods to import into Asian countries.

 

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Introduction
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Working Capital Requirement Per Month
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Annexure 1:: Cost of Project and Means of Finance
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Annexure 8 to 11:: Sensitivity Analysis-Price/Volume
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Annexure 12 :: Shareholding Pattern and Stake Status
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Annexure 14 :: Product wise domestic Sales Realisation
Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit
Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.,
Annexure 19 :: Packing Material Cost
Annexure 20 :: Packing Material Cost Per Unit
Annexure 21 :: Employees Expenses
Annexure 22 :: Fuel Expenses
Annexure 23 :: Power/Electricity Expenses
Annexure 24 :: Royalty & Other Charges
Annexure 25 :: Repairs & Maintenance Exp.
Annexure 26 :: Other Mfg. Expenses
Annexure 27 :: Administration Expenses
Annexure 28 :: Selling Expenses
Annexure 29 :: Depreciation Charges – as per Books (Total)
Annexure 30 :: Depreciation Charges – as per Books (P & M)
Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total)
Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M)
Annexure 33 :: Interest and Repayment - Term Loans
Annexure 34 :: Tax on Profits
Annexure 35 ::Projected Pay-Back Period And IRR