Here is a Detailed Project Report on the Tennis and Padel Ball, its process, market position, demands, investment opportunity and project financials. It comprises a comprehensive analysis of the industry. The report also includes plant capacity, requirement of land and building, raw material detail with supplier list, plant & machinery, flow sheet diagram, total Capital investment along with detailed calculation on rate of return, break-even analysis and profitability analysis. Sport has been an important part of human civilisation for a long time. We’ve been wrestling for 15,300 years ago. Ancient Greeks had Olympics, they held olympics as a festival and Celebration of Zeus, the King of Olympus, bearer of lightning bolt. The Romans had their colosseums set for Gladiator matches. Sport is an integral part of human society. It is a way to take out our stress, to take a break from daily hassle.
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Balls are a huge part of the sports industry, sports such as Football, Rugby, Cricket, Hockey, Volleyball have ball as a main component. These games revolve around the ball. The oldest ball can be dated back to 2500 BC. The Mayans are believed to have invented the first ball sport, called Pitz. The Ancient humans made balls out of leather and stuffed it with hairs, or any soft material inside. It was Charles Goodyear, who invented the first rubber ball, in the 1850’s. It was observed to have an extremely short life. It would break and wear down really fast. To solve this issue they added a flannel around the rubber ball. The Original balls would either be black or white, depending on the background. But The ITF or International Tennis Federation changed the colour to Yellow in 1972. This was done to make the ball more visible to the audience.
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Tennis and Padel Ball, Types, Manufacturing Process and its Price.
● Types of Tennis Ball.
Now there are four types of Tennis ball. The ball depends on the surface and background it will be used on.
1. Regular Duty Ball: The balls used to play indoor or most commonly used to play gully cricket in India. It is designed for a soft surface. They’ve a very soft texture and feel. As the main purpose of the ball is to not hurt anyone.
2. Extra Duty Ball: It is used for outdoor games. It has a harder texture and feel. It even feels heavy to hold in hand. But it makes them last longer.
3. Grass Duty Ball: A grass duty ball is a strain resistant treated regular ball. It is used on grass and the strain resistant treatment is made to make sure it doesn’t change colour.
4. High Altitude Duty Ball: The above mentioned balls will start flying in altitudes from 4000 ft and higher. So we’ve High Altitude Duty Ball.
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And these are the 4 types of balls that exist.
● Manufacturing Process.
Creating rubber plugs.
The first step is to smash a soft rubber between two rollers. This makes the rubber gain some firmness and lose its rubberiness. This process creates a firm form of that soft rubber, these are called the Rubber Plugs.
Glueing the Rubber plugs together.
Once the plugs are made, they are covered in a super adhesive, then they are glued together through a process of heating and pressurizing. It is called ‘Vulcanizing.’ Once we vulcanize the two rubber plugs or shells they become unbreakable.
Adding Air inside the rubber ball.
Before gluing them together, they’re filled with pressurized air. This makes the ball bouncy and workable in high altitudes. These balls are filled with either pressurized air or a mixture of air and nitrogen. Nitrogen helps keep the ball from deflating and the air keeps it bouncy.
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Sanding the Rubber Balls and Applying adhesive.
Once they’re joined and injected with pressurized air or nitrogen air combination. The balls are sanded to give them a rough surface. Once the sanding is completed. The balls are sent through a spinning drum of super strong adhesive. And a layer of adhesive is applied to the rubber ball.
Making Felt and applying adhesive to them.
Now Felt is the green/yellow stringing cover on the tennis ball. It is made out of either nylon or wool. This is to ensure the durability and spinning of a ball. Even the decision to whether to use wool or another synthetic material depends on what the needed durability and spinning of the ball is. Once this felt is made they’re passed through a vat of adhesive.
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Covering the ball.
Once they pass the adhesive vat. They are applied to the rubber ball. This is done either by a machine or hands. Even though hand material is the preferred way of getting the job done.
Removing air bubbles & another vulcanization.
Once the felt are added. The balls are sent in a rolling machine that takes out all its air bubbles. Once the air bubbles are out, these balls go through another vulcanization. This makes the felt grip around the rubber ball stronger and firm. And they are, then, quickly dried and packed in an airtight can. And that is how Tennis or paddle balls are made.
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Prices of Tennis Ball.
Tennis balls aren't a privilege. It is cheap and can be found on every street in India. It has a huge market in India. India has the highest population and Cricket is the most popular sport in our country. About 1 billion Indians devotedly watch the game of cricket. Every cricket season, streets in India are filled with kids and teenagers playing cricket. This makes India a huge market for Tennis and Paddle Balls. It is one of the most sold items in general stores in India, during summer. The popularity gets even higher when IPL or Indian Premier League is being telecasted. The product doesn’t need any advertisement, which could cost a lot of money. But due to this, Tennis Ball production is being carried out by unnamed players in the market.
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