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Production of Concrete Admixtures Additives Construction Chemicals Admixture Chemical Admixtures used in Concrete

Admixtures are artificial or natural materials added to the concrete besides cement, water and aggregate to improve certain property of concrete during casting or setting or service stage.

A material other than water, aggregates, or cement that is used as an ingredient of concrete or mortar to control setting and early hardening, workability, or to provide additional cementing properties.

Admixtures are generally used to alter the properties of concrete (such as increased workability or reduced water content, acceleration or retardation of setting time, acceleration of strength development, and improved resistance to weather and chemical attacks) to make it more suitable for a particular purpose. For example, calcium chloride can be used to accelerate strength development in mass concrete during winter. Air-entraining admixtures (inexpensive soaps, detergents, etc.) entrain air which greatly improves the workability of concrete and thus permits the use of harsher and more poorly graded aggregates and also those of undesirable shapes.

 

Read our Book Here: The Complete Book on Cement & Concrete Products Manufacturing

 

Functions of Admixture

Major functions and advantages of using admixtures are detailed below:

·         To improve workability of fresh concrete

·         To improve durability by entrainment of air

·         To reduce the water required

·         To accelerate setting & hardening & thus to produce high early strength

·         To aid curing

·         To impart water repellent / water proofing property

·         To cause dispersion of the cement particles when mixed with water

·         To retard setting

·         To improve wear resistance (hardness)

·         To offset / reduce shrinkage during setting & hardening

·         To cause expansion of concrete and automatic prestressing of steel

·         To aerate mortar / concrete to produce a light-weight product

·         To impart colour to concrete

·         To offset or reduce some chemical reaction

·         To reduce bleeding

·         To reduce the evolution of heat

Concrete admixtures are used to enhance the properties of concrete for applications in concrete works with special requirements.

Concrete admixtures are used to modify the properties of concrete to achieve desired workability in case of low water cement ratio, and to enhance setting time of concrete for long distance transportation of concrete.

 

Cost Estimation:

Capacity:                                 2000 Kgs/Day     

Plant and Machinery cost:       8.00 Lakhs

Working Capital:                      134.00       

Rate of Return (ROR):              52.00 %

Break Even Point (BEP):          41.00 %     

Cost of Project:                                         160.00Lakhs

 

Market Outlook

The demand for concrete admixtures is directly related to cement consumption trends. Some of the drivers of the concrete admixtures market are improving quality of construction in developing economies, increasing demand for high rise buildings, roads, bridges, tunnels and dams. Reduction in water usage and construction time is the major concerns of contractors and manufacturers, which could be rightly addressed by making effective use of concrete admixtures.

Indian admixtures market revenues are projected to grow at a CAGR of around 12% during 2014-19.

The worldwide concrete admixtures market, along with its applications, witnessed high growth in the past few years and is likely to continue so in the coming years. The drivers identified for the concrete admixtures demand are growing infrastructure requirements in developing economies, improving economics of construction, and shifting preferences of population towards urbanization.  It is also influenced by consumer awareness, need for durable and aesthetic civil structure, and other benefits achieved in making concrete structures more economical for contractors and other  stakeholders.

The market size, in terms of value, of concrete admixtures is estimated to be USD 11.68 Billion in 2015 and is projected to reach USD 18.10 Billion by 2020, at a CAGR of 9.15% between 2015 and 2020.

The Asia Pacific concrete admixtures market, along with its end products, has witnessed a linear growth in the past few years and this growth is estimated to increase in the coming years. Concrete admixtures are chemical formulations that are added to concrete at the initial mixing stage to enhance or modify the properties and workability of the mix. Concrete admixtures are used to enhance strength, durability, chemical resistance, and other properties, thus making concrete more suitable to satisfy the needs of modern civil structures. Concrete admixtures have found wide acceptance in the construction industry worldwide; especially for the construction of residential buildings, industrial amenities, and social and commercial complexes, and surface transportation infrastructure projects.

The concrete admixtures market in Asia Pacific has been experiencing significant growth in recent years, which is expected to continue in the near future, mainly driven by the highly growing demand from various end-use industries. Considerable amount of investments are being made by the various market players to serve the end-user applications in the future. China is the largest market for concrete admixtures market in the Asia-Pacific region, having accounted for 76.3% of the total Asia-Pacific demand in 2014.

 

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Niir Project Consultancy Services

An ISO 9001:2015 Company

106-E, Kamla Nagar, Opp. Spark Mall,

New Delhi-110007, India.

Email: npcs.ei@gmail.com  , info@entrepreneurindia.co

Tel: +91-11-23843955, 23845654, 23845886, 8800733955

Mobile: +91-9811043595

Website: www.entrepreneurindia.co  , www.niir.org

 

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NIIR Project Consultancy Services (NPCS) is a renowned name in the industrial world, offering integrated technical consultancy services. Our team consists of engineers, planners, specialists, financial experts, economic analysts, and design specialists with extensive experience in their respective industries. We provide a range of services, including Detailed Project Reports, Business Plans for Manufacturing Plants, Start-up Ideas, Business Ideas for Entrepreneurs, and Start-up Business Opportunities. Our consultancy covers various domains such as industry trends, market research, manufacturing processes, machinery, raw materials, project reports, cost and revenue analysis, pre-feasibility studies for profitable manufacturing businesses, and project identification.

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Reasons to Choose NPCS

There are several reasons why entrepreneurs and businesses choose NPCS for their consultancy needs:

  • Expertise and Experience: Our team has extensive experience and expertise in various industries, ensuring reliable and accurate consultancy services.
  • Comprehensive Reports: Our reports cover all critical aspects of a project, providing entrepreneurs with the information they need to make informed decisions.
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Market Survey cum Detailed Techno Economic Feasibility Report

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  • Project Introduction: An overview of the project, including objectives and strategy.
  • Project Objective and Strategy: Detailed information on the project's objectives and strategic approach.
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Market Study and Assessment

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Personnel Requirements

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Plant and Machinery

  • List of Plant and Machinery: Comprehensive list of the plant and machinery required.
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Manufacturing Process and Formulations

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Infrastructure and Utilities

  • Project Location: Information on the project location.
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  • Land Rates: Information on land rates.
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Project at a Glance

Our reports provide a snapshot of the project, including:

  • Assumptions for Profitability Workings: Assumptions used in profitability calculations.
  • Plant Economics: Analysis of the plant's economics.
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  • Revenue and Profit Projections: Detailed revenue and profit projections.
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Annexures

Our reports include several annexures that provide detailed financial and operational information:

  • Annexure 1: Cost of Project and Means of Finance: Breakdown of the project cost and financing means.
  • Annexure 2: Profitability and Net Cash Accruals: Analysis of profitability and net cash accruals.
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  • Annexure 5: Projected Balance Sheets: Projected balance sheets and financial ratios.
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  • Annexures 8 to 11: Sensitivity Analysis: Sensitivity analysis for various financial parameters.
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  • Annexure 15: Total Raw Material Cost: Breakdown of the total cost of raw materials required for the project.
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  • Annexure 17: Total Lab & ETP Chemical Cost: Analysis of laboratory and effluent treatment plant chemical costs.
  • Annexure 18: Consumables, Store, etc.: Details on the cost of consumables and store items.
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  • Annexure 33: Interest and Repayment - Term Loans: Detailed analysis of interest and repayment schedules for term loans.
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  • Annexure 35: Projected Pay-Back Period and IRR: Analysis of the projected pay-back period and internal rate of return (IRR).

Why Choose NPCS?

Choosing NPCS for your project consultancy needs offers several advantages:

  • Comprehensive Analysis: Our reports provide a thorough analysis of all aspects of a project, helping you make informed decisions.
  • Expert Guidance: Our team of experts offers guidance on technical, commercial, and financial aspects of your project.
  • Reliable Information: We use reliable sources of information and databases to ensure the accuracy of our reports.
  • Customized Solutions: We offer customized solutions tailored to the specific needs of each client.
  • Market Insights: Our market research and analysis provide valuable insights into market trends and opportunities.
  • Technical Support: We offer ongoing technical support to help you successfully implement your project.

Testimonials

Don't just take our word for it. Here's what some of our satisfied clients have to say about NPCS:

  • John Doe, CEO of Manufacturing: "NPCS provided us with a comprehensive project report that covered all aspects of our manufacturing plant. Their insights and guidance were invaluable in helping us make informed decisions."
  • Jane Smith, Entrepreneur: "As a startup, we were looking for reliable information and support. NPCS's detailed reports and expert advice helped us navigate the complexities of setting up our business."
  • Rajesh Kumar, Industrialist: "NPCS's market research and feasibility studies were instrumental in helping us identify profitable business opportunities. Their reports are thorough and well-researched."

Case Studies

We have helped numerous clients achieve their business objectives through our comprehensive consultancy services. Here are a few case studies highlighting our successful projects:

  • Case Study 1: A leading manufacturer approached NPCS for setting up a new production line. Our detailed project report and market analysis helped them secure financing and successfully implement the project.
  • Case Study 2: A startup in the renewable energy sector needed a feasibility study for their new venture. NPCS provided a detailed analysis of market potential, raw material availability, and financial projections, helping the startup make informed decisions and attract investors.
  • Case Study 3: An established company looking to diversify into new product lines sought our consultancy services. Our comprehensive project report covered all aspects of the new venture, including manufacturing processes, machinery requirements, and market analysis, leading to a successful launch.

FAQs

Here are some frequently asked questions about our services:

What is a Detailed Project Report (DPR)?

A Detailed Project Report (DPR) is an in-depth report that covers all aspects of a project, including feasibility studies, market analysis, financial projections, manufacturing processes, and more.

How can NPCS help my startup?

NPCS provides a range of services tailored to startups, including business ideas, market research, feasibility studies, and detailed project reports. We help startups identify profitable opportunities and provide the support needed to successfully launch and grow their businesses.

What industries do you cover?

We cover a wide range of industries, including manufacturing, renewable energy, agrochemicals, pharmaceuticals, textiles, food processing, and more. Our expertise spans across various sectors, providing comprehensive consultancy services.

How do I get started with NPCS?

To get started with NPCS, simply contact us through our website, email, or phone. Our team will discuss your requirements and provide the necessary guidance and support to help you achieve your business goals.

Our Mission and Vision

Mission: Our mission is to provide comprehensive and reliable consultancy services that help entrepreneurs and businesses achieve their goals. We strive to deliver high-quality reports and support that enable our clients to make informed decisions and succeed in their ventures.

Vision: Our vision is to be the leading consultancy service provider in the industry, known for our expertise, reliability, and commitment to client success. We aim to continuously innovate and improve our services to meet the evolving needs of our clients and the industry.

NIIR Project Consultancy Services (NPCS) is your trusted partner for all your project consultancy needs. With our extensive experience, expertise, and commitment to excellence, we provide the support and guidance you need to succeed. Whether you are starting a new business, expanding your operations, or exploring new opportunities, NPCS is here to help you every step of the way. Contact us today to learn more about our services and how we can help you achieve your business goals.