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Electroplating with Manufacture of Electrochemicals

Electroplating with Manufacture of Electrochemicals

(Electrochemical Cell, Ecm, Electroplating of Aluminium, Chromium, Copper, Gold, Cobalt, Iron, Lead, Nickel, Silver, Alloy, Platinum, Palladium, Rhodium, Zinc, Plastics, Barrel, Tin, Electrodeposition)

 

Electroplating is an electro deposition process for producing a dense, uniform, and adherent coating, usually of metal or alloys, upon a surface by the act of electric current. The term is also used for electrical oxidation of anions onto a solid substrate, as in the formation silver chloride on silver wire to make silver/silver-chloride electrodes. Electroplating is primarily used to change the surface properties of an object (e.g. abrasion and wear resistance, corrosion protection, lubricity, aesthetic qualities, etc.), but may also be used to build up thickness on undersized parts or to form objects by electroforming.

Electrochemical deposition is generally used for the growth of metals and conducting metal oxides because of the following advantages:

 (i) The thickness and morphology of the nanostructure can be precisely controlled by adjusting the electrochemical parameters,

(ii) relatively uniform and compact deposits can be synthesized in template-based structures, (iii) higher deposition rates are obtained, and (iv) the equipment is inexpensive due to the non-requirements of either a high vacuum or a high reaction temperature. An electrochemical process where metal ions are transferred from a solution and are deposited as a thin layer onto surface of a cathode.

In the recent years, developments in electronic and chemical engineering have extended the process of electroplating to a wide range of materials such as platinum, Alloy, Silver, Palladium, Rhodium, etc. The electroplating market is an application driven market, which depends largely on the net output of the manufacturing industry. 

The electroplating technology allows electro-deposition of multiple layers as thin as one-millionth of a centimeter which makes it an indispensable part of the semiconductor industry. Rising demand for computing devices is expected to create significant market opportunities for electroplating service providers. Growing net output of manufacturing industry, rising demand for consumer goods which mandates more surface finishing services, growth of the electronics industry are some of the key factors driving the growth of the global electroplating market
.

The global electroplating market was valued above US$ 14,540.5 Mn in 2016 and is expected to expand at a CAGR of 3.7% to cross US$ 21,160.0 Mn by the end of 2026.The global electroplating market was valued above US$ 14,540.5 Mn in 2016 and is expected to expand at a CAGR of 3.7% to cross US$ 21,160.0 Mn by the end of 2026. The Automotive and Electrical & Electronics segments are estimated to collectively hold about 65% of the total value share of the global electroplating market by the end of 2026.

The demand for copper and nickel as raw metals for electroplating is projected to surge at a faster pace, reaching a combined global market value share of more than 60% through 2026.  Machinery Parts & Components segment, expanding at a CAGR of 3.8% over the forecast period, is expected to represent 10.2% share of the total incremental opportunity created between 2016 and 2026.

Automotive: Automotive segment was estimated to be valued above US$ 4,300 Mn by the end of 2016 and is projected to expand at a CAGR of 3.9% over the forecast period to reach beyond US$ 6,440 Mn by 2026 end. The segment is expected to create a total incremental opportunity of more than US$ 2,000 Mn between 2016 and 2026.

Electrical and Electronics: Electrical & Electronics segment was estimated to be valued at over US$ 5,000 Mn by 2016 end and is projected to expand at a CAGR of 3.9% over the forecast period to reach a value more than US$ 7,300 Mn by 2026 end.

Aerospace & Defense: The segment is projected to create incremental $ opportunity of more than US$ 750.9 Mn during the forecast period.

Jewellery: Jewellery segment is expected to reach a market value of more than US$ 950 Mn by 2026 end.

Machinery Parts & Components: This segment is expected to create total incremental opportunity of less than US$ 670 Mn between 2016 and 2026.

Others: The segment is expected to expand a CAGR of 3.6% and lose 10 BPS between 2016 and 2026.

The book gives comprehensive coverage of Electroplating Uses, Application Manufacturing, Formulation and Photographs of Plant & Machinery with Supplier’s Contact Details. The major contents of the book are Metal Surface Treatments, Electrolytic Machinery Methods, Electroless Plating, Electroplating Plant, Electroplating of Aluminium, Cadmium, Chromium, Cobalt, Copper, Gold, Iron, Lead, Nickel, Bright Nickel, Silver, Alloy, Platinum, Palladium, Rhodium, Bright Zinc, Tin and Plastics Barrel, Zinc Electroplating Brightener, Colouring of Metals, Metal Treatments, Electrode position of Precious Metals and Stainless Steel, Case Hardening, Electroless Coating of Gold, Silver, Manufacture of phosphorus.

It is a very useful book that covers all important topics of Electroplating. It will be also a standard reference book for professionals, entrepreneurs, those who are interested in this field can find the complete of Electroplating. It will be very helpful to consultants, new entrepreneurs, technocrats, research scholars, libraries and existing units.

 

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How To Start Electroplating Industry In India, Electrochemicals Manufacturing Industry In India, Most Profitable Electrochemicals Manufacturing Business Ideas, , Electroplating Based Profitable Projects, Electroplating Processing Projects, How To Start An Electrochemicals Production Business,  Electroplating Based Small Scale Industries Projects,  New Small Scale Ideas In Electroplating Processing Industry,  NPCS,  Niir,  Process Technology Books, Business Consultancy, Business Consultant, Project Identification And Selection, Preparation Of Project Profiles, Startup  Business Guidance, Startup Project For Electrochemicals Manufacturing  Industry,  Business Plan For A Startup Business, Start-Up Business Plan For Electroplating Industry, Start Up India, Stand Up India, Electrochemicals Making Small Business Manufacturing, Small Scale Electrochemicals Making Machine, Electrochemicals Making Machine Factory, Modern Small And Cottage Scale Industries, Profitable Small And Cottage Scale Industries, Setting Up And Opening Your Electrochemicals Manufacturing Business, Electroplating Business, How To Start A Successful Electroplating Business,  Small Scale Commercial Electrochemicals Manufacturing And Electroplating  Industries, Electrochemicals Manufacturing And Electroplating Business, Profitable Small Scale Manufacturing, Electrochemical Processing, The Electrochemical Cell,  Electrodes, Electrolytes, Metal Surface Treatments , Cleaning, Pickling, And Related Processes, Chemical And Electrolytic Pickling , Electrolytic Machinery Methods , Principles Of The Ecm Process, Types Of Ecm Operations, Electroless Plating, Electroless Composite Coatings Uses And Applications, Postplating Treatments, Electroplating, Electroplating Plant Requirements, Electroplating Of Aluminium, Electroplating Of Cadmium, Applications Of The Cadmium-Plating, Electroplating of Chromium, Electroplating Of Cobalt, Electroplating Of Copper, Electroplating Of Gold,  Electroplating Of Iron,  Electroplating Of Lead, Electroplating Of Nickel,  Electroplating Of Bright Nickel, Electroplating Of Silver,  Electroplating Of Alloy, Electroplating Of Platinum, Electroplating Of Palladium,  Electroplating Of Rhodium , Applications Of The Precious Metals, Electroplating Of Bright Zinc, Advantages Of Bright Zinc Plating, Electroplating Of Tin , Electroplating Of Plastics,  Electroplating Of Barrel , Zinc Electroplating Brightener, Uses And Applications Of Zinc Electroplating,  Colouring Of Metals,  Metal Browning By Oxidation, Metal Treatments, Electrodeposition Of Precious Metals,  Electropolishing Of Stainless Steel , Applications Of Electropolishing,  Electroless Coating Of Gold, Silver, Electroless Process, Buffing And Industrial Metal Polishing Compounds, Manufacturing Method Of Buffing Compounds, Tin And Its Compounds , Lead And Its Compounds , Discovery, Manufacture Of Phosphorus, Hydrides Of Phosphorus, Chemistry Of Sodium, Copper And Its Compounds, Silver And Its Compounds,  Gold And Its Compounds, Complex Salts Of Copper, Silver And Gold, Aluminium And Its Compounds, Hydrides Of Silicon,  Chemical And Electrochemical Conversion Treatments, Metal Colouring, Electrostatic Sealing, Photographs Of Plant & Machinery With Supplier’s Contact Details, Nickel And Copper Electroplating Method, Uses Of Electroplating, Electroplating Definition, Process & Uses, How Electroplating Works, High Quality Copper Plating, Exploring Fabrication Electroplating, Electrochemical Manufacturing In The Chemical Industry, Electro Chemical Engineering, Electrochemical Machining (ECM), Metal Finishing Techniques, DIY Stainless Steel Weld Cleaning, Recovery Of Precious Metals By An Electrochemical Deposition Method, Precious Metal Plating Services, Chrome Plating, Nickel Chrome Plating

 

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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

Introduction
  • Project Introduction
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  • Concise History of the Product
  • Properties
  • BIS (Bureau of Indian Standards) Provision & Specification
  • Uses & Applications
Market Study and Assessment
  • Current Indian Market Scenario
  • Present Market Demand and Supply
  • Estimated Future Market Demand and Forecast
  • Statistics of Import & Export
  • Names & Addresses of Existing Units (Present Players)
  • Market Opportunity
Raw Material
  • List of Raw Materials
  • Properties of Raw Materials
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Personnel (Manpower) Requirements
  • Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel
Plant and Machinery
  • List of Plant & Machinery
  • Miscellaneous Items
  • Appliances & Equipments
  • Laboratory Equipments & Accessories
  • Electrification
  • Electric Load & Water
  • Maintenance Cost
  • Sources of Plant & Machinery (Suppliers and Manufacturers)
Manufacturing Process and Formulations
  • Detailed Process of Manufacture with Formulation
  • Packaging Required
  • Process Flow Sheet Diagram
Infrastructure and Utilities
  • Project Location
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  • Plant Layout and Requirement of Utilities
Assumptions for Profitability workings
Plant Economics
Production Schedule
Land & Building
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Plant & Machinery
  • Indigenous Machineries
  • Other Machineries (Miscellaneous, Laboratory etc.)
Other Fixed Assets
  • Furniture & Fixtures
  • Pre-operative and Preliminary Expenses
  • Technical Knowhow
  • Provision of Contingencies
Working Capital Requirement Per Month
  • Raw Material
  • Packing Material
  • Lab & ETP Chemical Cost
  • Consumable Store
Overheads Required Per Month And Per Annum
  • Utilities & Overheads (Power, Water and Fuel Expenses etc.)
  • Royalty and Other Charges
  • Selling and Distribution Expenses
Salary and Wages
Turnover Per Annum
Share Capital
  • Equity Capital
  • Preference Share Capital
Annexure 1:: Cost of Project and Means of Finance
Annexure 2:: Profitability and Net Cash Accruals
  • Revenue/Income/Realisation
  • Expenses/Cost of Products/Services/Items
  • Gross Profit
  • Financial Charges
  • Total Cost of Sales
  • Net Profit After Taxes
  • Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements
  • Current Assets
  • Gross Working. Capital
  • Current Liabilities
  • Net Working Capital
  • Working Note for Calculation of Work-in-process
Annexure 4 :: Sources and Disposition of Funds
Annexure 5 :: Projected Balance Sheets
  • ROI (Average of Fixed Assets)
  • RONW (Average of Share Capital)
  • ROI (Average of Total Assets)
Annexure 6 :: Profitability ratios
  • D.S.C.R
  • Earnings Per Share (EPS)
  • Debt Equity Ratio
Annexure 7 :: Break-Even Analysis
  • Variable Cost & Expenses
  • Semi-Var./Semi-Fixed Exp.
  • Profit Volume Ratio (PVR)
  • Fixed Expenses / Cost
  • B.E.P
Annexure 8 to 11:: Sensitivity Analysis-Price/Volume
  • Resultant N.P.B.T
  • Resultant D.S.C.R
  • Resultant PV Ratio
  • Resultant DER
  • Resultant ROI
  • Resultant BEP
Annexure 12 :: Shareholding Pattern and Stake Status
  • Equity Capital
  • Preference Share Capital
Annexure 13 :: Quantitative Details-Output/Sales/Stocks
  • Determined Capacity P.A of Products/Services
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  • Net Usable Load/Capacity of Products/Services/Items
  • Expected Sales/ Revenue/ Income of Products/ Services/ Items
Annexure 14 :: Product wise domestic Sales Realisation
Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit
Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.,
Annexure 19 :: Packing Material Cost
Annexure 20 :: Packing Material Cost Per Unit
Annexure 21 :: Employees Expenses
Annexure 22 :: Fuel Expenses
Annexure 23 :: Power/Electricity Expenses
Annexure 24 :: Royalty & Other Charges
Annexure 25 :: Repairs & Maintenance Exp.
Annexure 26 :: Other Mfg. Expenses
Annexure 27 :: Administration Expenses
Annexure 28 :: Selling Expenses
Annexure 29 :: Depreciation Charges – as per Books (Total)
Annexure 30 :: Depreciation Charges – as per Books (P & M)
Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total)
Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M)
Annexure 33 :: Interest and Repayment - Term Loans
Annexure 34 :: Tax on Profits
Annexure 35 ::Projected Pay-Back Period And IRR