Production of Industrial Enzymes

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Enzymes are ideal catalysts—they are highly selective in nature and work under mild conditions. By combining the right enzymes with genetic engineering, enzyme companies have developed proteins that can work in harsh process environments, such as those that use solvents, salts and high temperatures. The world market for industrial enzymes is currently about $1.8 billion/year and growing by more than 20% per year.

Based on growth rate in India, the demand for enzyme is computed which is definitely higher than the production. An analysis of the market for enzymes from fermentation sources were estimated to account for about 80% of the total. The largest single enzyme market was for bacterial alkaline proteinases in detergents. Mocrobial proteinases accounted for 40% of the total market and gylcosidases for about 20%. Glucose isomerase commanded the largest non-hydrolase sales at 6% of the total market. The main user industries are detergents and starch, each with around 30% of sales, and dairy processing with about 15%. The Industrial enzyme market is growing steadily as most of the enzymes are produced by microorganisms in submerged cultures going by the biotechnology technique. Growing consumption of enzymes in the existing application areas, use of enzymes in the new industrial processes, strict enforcement of environment laws and cost savings were some of key drivers for the growth of this sector in India.

Few Major Players are listed below:

· Advanced Enzyme Technologies Ltd.

· Anil Bioplus Ltd.

· Concord Biotech Ltd.

· Fermenta Biotech Ltd.

· Precise Laboratories Pvt. Ltd.

Market Outlook

The industrial enzymes market is estimated to be valued at USD 4.61 Billion in 2016, and is projected to grow at a CAGR of 5.8% from 2017 to 2022.

India Industrial enzymes market is projected to surpass US$ 361 million by 2020 on account of increasing food processing facilities, tanneries and textile manufacturing facilities in the country. Industrial enzymes find application across various industries such as food and beverage, household care, animal feed, leather manufacturing, textile processing, pharmaceuticals, etc.

The global enzymes market size was USD 8.18 billion in 2015 and is expected to witness significant growth over the next eight years on account of its increasing application in detergents, pharmaceuticals, and food & beverages.

The industrial enzymes market and is projected to reach a value of USD 2.0 billion by 2020. With carbohydrates dominating the segment by type, it is projected to grow at the rate of around 7.5% between 2015 and 2020.

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Assumptions for Profitability workings	Plant Economics
Production Schedule
Land & Building Factory Land & Building Site Development Expenses
Plant & Machinery Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.)
Other Fixed Assets Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies
Working Capital Requirement Per Month Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store
Overheads Required Per Month And Per Annum Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses
Salary and Wages	Turnover Per Annum
Share Capital Equity Capital Preference Share Capital
Annexure 1:: Cost of Project and Means of Finance
Annexure 2:: Profitability and Net Cash Accruals Revenue/Income/Realisation Expenses/Cost of Products/Services/Items Gross Profit Financial Charges Total Cost of Sales Net Profit After Taxes Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements Current Assets Gross Working. Capital Current Liabilities Net Working Capital Working Note for Calculation of Work-in-process
Annexure 4 :: Sources and Disposition of Funds
Annexure 5 :: Projected Balance Sheets ROI (Average of Fixed Assets) RONW (Average of Share Capital) ROI (Average of Total Assets)
Annexure 6 :: Profitability ratios D.S.C.R Earnings Per Share (EPS) Debt Equity Ratio
Annexure 7 :: Break-Even Analysis Variable Cost & Expenses Semi-Var./Semi-Fixed Exp. Profit Volume Ratio (PVR) Fixed Expenses / Cost B.E.P
Annexure 8 to 11:: Sensitivity Analysis-Price/Volume Resultant N.P.B.T Resultant D.S.C.R Resultant PV Ratio Resultant DER Resultant ROI Resultant BEP
Annexure 12 :: Shareholding Pattern and Stake Status Equity Capital Preference Share Capital
Annexure 13 :: Quantitative Details-Output/Sales/Stocks Determined Capacity P.A of Products/Services Achievable Efficiency/Yield % of Products/Services/Items Net Usable Load/Capacity of Products/Services/Items Expected Sales/ Revenue/ Income of Products/ Services/ Items
Annexure 14 :: Product wise domestic Sales Realisation	Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit	Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.,	Annexure 19 :: Packing Material Cost
Annexure 20 :: Packing Material Cost Per Unit	Annexure 21 :: Employees Expenses
Annexure 22 :: Fuel Expenses	Annexure 23 :: Power/Electricity Expenses
Annexure 24 :: Royalty & Other Charges	Annexure 25 :: Repairs & Maintenance Exp.
Annexure 26 :: Other Mfg. Expenses	Annexure 27 :: Administration Expenses
Annexure 28 :: Selling Expenses	Annexure 29 :: Depreciation Charges – as per Books (Total)
Annexure 30 :: Depreciation Charges – as per Books (P & M)	Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total)
Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M)	Annexure 33 :: Interest and Repayment - Term Loans
Annexure 34 :: Tax on Profits	Annexure 35 ::Projected Pay-Back Period And IRR