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आलू चिप्स उद्योग. Potato Chips Manufacturing Business

आलू चिप्स उद्योग. Potato Chips Manufacturing Business. कम लागत में शुरू करें आलू चिप्स का बिज़नेस

 

भारत आलू के सबसे बड़े उत्पादकों में से एक है। इसका इस्तेमाल न केवल एक दैनिक भोजन के रूप में विभिन्न सब्जियाँ तैयार करने में होता है बल्कि आलू आज तेजी से चिप्स या वेफर्स के रूप में स्नैक फूड की तरह भी उपयोग होता है। आलू के चिप्स और वेफर्स अत्यंत लोकप्रिय खाद्य पदार्थ हैं।

आलू के चिप्स और वेफर्स के मुख्य उपभोक्ता विशेष रूप से ग्रामीण तथा अर्धशहरी परिवार हैं। ब्रैंडेड चिप्स और नमकीन भारत में ग्रामीण और शहरी बच्चों के लिए दैनिक आहार का हिस्सा बन गए हैं।

आलू के चिप्स नाश्ते के उपयोग में लाया जाने वाला एक आम खाद्य पदार्थ है। प्रत्येक घर, होटल, रेस्तरां, कैंटीन तथा अन्य क्षेत्रों द्वारा उपयोग में लाया जाता है। वर्तमान में अनेक बड़े और छोटे उद्योग आलू के चिप्स के निर्माण में कार्यरत हैं। निःसंदेह कृषि आधारित उद्योग में आलू चिप्स उद्योग अग्रणी बन चुका है ।

माकेर्ट सर्वेक्षण

वैश्विक आलू चिप्स बाजार का आकार 2018 में 29 बिलियन अमेरिकी डॉलर का था । 2024 में 35 $ यूएस बिलियन के मूल्य तक पहुंचने का अनुमान है, जो 2019-2024 के दौरान 3.3% की सीएजीआर से बढ़ रहा है। आलू के चिप्स दुनिया भर में खाए जाने वाले सबसे लोकप्रिय स्नैक फूड में से एक हैं।

देश के विभिन्न भागों में समान रूप से उपयोग किए जाने तथा होटलों, भोजनालयों, पार्टियों आदि में सामान्य रूप से प्रयुक्त होने के कारण आलू चिप्स की मांग संपूर्ण भारतवर्ष में निरंतर बढ़ती जा रही है।

बदलती जीवनशैली और लंबे समय तक काम करने के घंटों ने उपभोक्ताओं की भोजन की प्रवृत्ति को कम कर दिया है। यह एक महत्वपूर्ण कारक है जो वैश्विक आलू के चिप्स बाजार को चला रहा है।

आलू चिप्स उद्योग दिन प्रतिदिन बढ़ता चला जा रहा है और आलू चिप्स उद्योग में कम लागत लगती है और लाभ ज्यादा होता है इस उद्योग से कई लोगों को रोजगार भी मिलता है और उद्योगों को बढ़ावा देने के लिए गवर्नमेंट भी कई तरीके की सुविधाएं प्रदान कर रही है जैसे सब्सिडी लोन प्रदान करना । इस उद्योग में लागत 2 से 4 लाख रूपय तक की होती है इस उद्योग में आलू कच्चा रॉ मटेरियल किसानों से आसानी से प्राप्त हो जाता है और मंडी से भी खरीदा जा सकता है इस उद्योग में एक बार लागत लगाई जाती है जो कि लंबे समय तक लाभ प्रदान करती है आलू के चिप्स में सभी खर्चा काटने के बाद 1 किलो पर  5 से 10 रूपए तक की बचत होती है जो कि 3 महीने में 3 से 4 लाख रुपए आसानी से कमाए जा सकते हैं ।

हमारे देश में सबसे ज्यादा उपयोग होने वाली सब्जियों में से आलू एक है । देश के किसी भी प्रान्त में चले जाएं, हमे आलू से बने व्यंजन जरूर ही मिल जायेंगे । यही स्थिति चिप्स के बारे में भी है । हमारे देश मे आलू के चिप्स बहुत लोकप्रिय चिप्स है । चिप्स तो और कई फलो के भी बनते है, लेकिन उनकी प्रसिद्धि आलू चिप्स के स्तर की नही है । तथा चिप्स की दिन-प्रतिदिन बढ़ती मांग को पूरा करके पर्याप्त लाभ कमाया जा सकता है।

The growth in India’s potato chips market has been driven by rising household incomes. India’s potato chips/crisps market was worth US$2.59bn in 2017, growing at an annual rate of 18.7%, and is expected to further expand to a value of $5.5bn in 2022.

India’s appetite for potato chips is growing rapidly – with some major players building a nationwide presence to cater to rising demand. The Indian consumer’s love of a potato chip is showing little sign of going stale. The growth in India’s potato chips market has been driven by rising household incomes. Unlike chocolate or sugar confectionery, where children are the main consumers, the growth in potato chips sales in India is uniform across age segments. Overall, potato chips enjoy a huge advantage over other snacks in the Indian market.

The Indian chips market has shown remarkable growth in the past couple of years. The market is forecast to grow with a CAGR of more than 9% in the near future. Currently, the growing young population (below 15 years) represents a key segment for the potato chips market. Major factors driving the global demand of potato chips are growing urbanization, the rise in disposable incomes and rapidly changing lifestyles.

Potato Chips

Demand : Past and Future

Year

(In '000 Metric Tonne)

1990-91

255

2000-01

470

2001-02

505

2002-03

535

2003-04

570

2004-05

605

2005-06

641

2006-07

683

2007-08

731

2008-09

786

2009-10

848

2010-11

912

2011-12

976

2012-13

1090

2013-14

1197

2014-15

1272

2015-16

1369

2016-17

1470

2017-18

1579

2018-19

1699

2019-20

1826

2024-25

2442

 

Existing players include PepsiCo, Balaji Wafers, Prataap Snacks, Haldiram, are some leading players in Chips Category.

 

निर्माण प्रक्रिया

सर्वप्रथम आलू को छीला जाता है। इसके लिए आलू को पीलिंग मशीन में डाला जाता है। छिले हुए आलू को मशीन से निकालकर पानी भरे पात्रा में डाला जाता है। अन्यथा हवा के सम्पर्क में रहकर ये काले पड़ जाते हैं। फिर उनमें से सड़े गले, पिलपिले और अधिक हरे आलू अलग निकाल दिए जाते हैं।

ऐसा न करने पर चंद सड़े हुए आलू पूरी लॉट को खराब कर देते हैं। फिर आलू को चिप्स के आकार में काटने के लिए स्लाइसिंग मशीन में डाला जाता है। उसके बाद इन कच्चे चिप्स को हाइड्रोएक्सट्रैक्टर मशीन में डाला जाता है। जिससे उनकी आर्द्रता कम की जा सके। इसके उपरांत इन्हें एक अल्यूमीनियम के बर्तन में डालकर फ्राई किया जाता है। और उनमें नमक एवं अन्य मसाले मिलाये जाते हैं।

 

सम्पूर्ण प्रक्रिया का चार्ट

कच्चे आलू

 

आलुओं को साफ करना

 

पीलिंग

 

स्लाईसिंग

 

 

डीहाईड्रेशन

 

चिप्स फ्राई करना

 

आय-व्यय योजना (Cost Estimation) वार्षिक: आलू चिप्स

उत्पादन क्षमता:                                                               600 Kg/day

कुल भूमि (Total Land):                                      600 Sq. Mt.

निर्मित भूमि (Build up Area):                                          360 Sq. Mt.

कुल कर्मचारियों की संख्या (Total No. Employees):         20

मशीन और उपकरण (Machinery & Equipment):             13.75 lakh

कुल अचल पूंजी लागत (Total Fixed Capital):                   26.70 lakh

कार्यशील पूंजी मार्जिन (Working Capital Margin):            3.90 lakh

परियोजना लागत (Project Cost):                                    30.60 lakh

कुल प्राप्ति (Total Income):                                             225 lakhs

लाभ और कुल-पूंजी निवेश का अनुपात ((Profit & Total Capital Investment Ratio): 24.86%

ब्रेक इवन पॉइंट (Break Even Point):                               73.17%

 

See more

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Contact us:

Niir Project Consultancy Services

An ISO 9001:2015 Company

106-E, Kamla Nagar, Opp. Spark Mall,

New Delhi-110007, India.

Email: npcs.ei@gmail.com  , info@entrepreneurindia.co

Website: www.entrepreneurindia.co  , www.niir.org

 

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ABOUT NPCS

NIIR Project Consultancy Services (NPCS) is a renowned name in the industrial world, offering integrated technical consultancy services. Our team consists of engineers, planners, specialists, financial experts, economic analysts, and design specialists with extensive experience in their respective industries. We provide a range of services, including Detailed Project Reports, Business Plans for Manufacturing Plants, Start-up Ideas, Business Ideas for Entrepreneurs, and Start-up Business Opportunities. Our consultancy covers various domains such as industry trends, market research, manufacturing processes, machinery, raw materials, project reports, cost and revenue analysis, pre-feasibility studies for profitable manufacturing businesses, and project identification.

Our Services

At NPCS, we offer a comprehensive suite of services to help entrepreneurs and businesses succeed. Our key services include:

  • Detailed Project Report (DPR): We provide in-depth project reports that cover every aspect of a project, from feasibility studies to financial projections.
  • Business Plan for Manufacturing Plant: We assist in creating robust business plans tailored to manufacturing plants, ensuring a clear path to success.
  • Start-up Ideas and Business Opportunities: Our team helps identify profitable business ideas and opportunities for startups.
  • Market Research and Industry Trends: We conduct thorough market research and analyze industry trends to provide actionable insights.
  • Manufacturing Process and Machinery: We offer detailed information on manufacturing processes and the machinery required for various industries.
  • Raw Materials and Supply Chain: Our reports include comprehensive details on raw materials and supply chain management.
  • Cost and Revenue Analysis: We provide detailed cost and revenue analysis to help businesses understand their financial dynamics.
  • Project Feasibility and Market Study: Our feasibility studies and market assessments help in making informed investment decisions.
  • Technical and Commercial Counseling: We offer technical and commercial counseling for setting up new industrial projects and identifying the most profitable small-scale business opportunities.

Publications

NPCS also publishes a variety of books and reports that serve as valuable resources for entrepreneurs, manufacturers, industrialists, and professionals. Our publications include:

  • Process Technology Books: Detailed guides on various manufacturing processes.
  • Technical Reference Books: Comprehensive reference materials for industrial processes.
  • Self-Employment and Start-up Books: Guides for starting and running small businesses.
  • Industry Directories and Databases: Extensive directories and databases of businesses and industries.
  • Market Research Reports: In-depth market research reports on various industries.
  • Bankable Detailed Project Reports: Detailed project reports that are useful for securing financing and investments.

Our Approach

Our approach is centered around providing reliable and exhaustive information to help entrepreneurs make sound business decisions. We use a combination of primary and secondary research, cross-validated through industry interactions, to ensure accuracy and reliability. Our reports are designed to cover all critical aspects, including:

  • Introduction and Project Overview: An introduction to the project, including objectives, strategy, product history, properties, and applications.
  • Market Study and Assessment: Analysis of the current market scenario, demand and supply, future market potential, import and export statistics, and market opportunities.
  • Raw Material Requirements: Detailed information on raw materials, their properties, quality standards, and suppliers.
  • Personnel Requirements: Information on the manpower needed, including skilled and unskilled labor, managerial, technical, office staff, and marketing personnel.
  • Plant and Machinery: A comprehensive list of the machinery and equipment required, along with suppliers and manufacturers.
  • Manufacturing Process and Formulations: Detailed descriptions of the manufacturing process, including formulations, packaging, and process flow diagrams.
  • Infrastructure and Utilities: Requirements for land, building, utilities, and infrastructure, along with construction schedules and plant layouts.

Financial Details and Analysis

Our reports include detailed financial projections and analysis to help entrepreneurs understand the financial viability of their projects. Key financial details covered in our reports include:

  • Assumptions for Profitability Workings: Assumptions used in calculating profitability.
  • Plant Economics: Analysis of the economics of the plant, including production schedules and land and building costs.
  • Production Schedule: Detailed production schedules and timelines.
  • Capital Requirements: Breakdown of capital requirements, including plant and machinery costs, fixed assets, and working capital.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses, including utilities, salaries, and other costs.
  • Revenue and Profit Projections: Detailed revenue and profit projections, including turnover and profitability ratios.
  • Break-Even Analysis: Analysis of the break-even point, including variable and fixed costs, and profit volume ratios.

Reasons to Choose NPCS

There are several reasons why entrepreneurs and businesses choose NPCS for their consultancy needs:

  • Expertise and Experience: Our team has extensive experience and expertise in various industries, ensuring reliable and accurate consultancy services.
  • Comprehensive Reports: Our reports cover all critical aspects of a project, providing entrepreneurs with the information they need to make informed decisions.
  • Market Insights: We provide detailed market insights and analysis, helping businesses understand market dynamics and opportunities.
  • Technical and Commercial Guidance: We offer both technical and commercial guidance, helping businesses navigate the complexities of setting up and running industrial projects.
  • Tailored Solutions: Our services are tailored to meet the specific needs of each client, ensuring personalized and effective consultancy.

Market Survey cum Detailed Techno Economic Feasibility Report

Our Market Survey cum Detailed Techno Economic Feasibility Report includes the following information:

  • Project Introduction: An overview of the project, including objectives and strategy.
  • Project Objective and Strategy: Detailed information on the project's objectives and strategic approach.
  • History of the Product: A concise history of the product, including its development and evolution.
  • Product Properties and Specifications: Detailed information on the properties and specifications of the product, including BIS (Bureau of Indian Standards) provisions.
  • Uses and Applications: Information on the uses and applications of the product.

Market Study and Assessment

  • Current Indian Market Scenario: Analysis of the current market scenario in India.
  • Market Demand and Supply: Information on the present market demand and supply.
  • Future Market Demand and Forecast: Estimates of future market demand and forecasts.
  • Import and Export Statistics: Data on import and export statistics.
  • Market Opportunity: Identification of market opportunities.

Raw Material Requirements

  • List of Raw Materials: Detailed list of raw materials required.
  • Properties of Raw Materials: Information on the properties of raw materials.
  • Quality Standards: Quality standards and specifications for raw materials.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of raw materials.

Personnel Requirements

  • Staff and Labor Requirements: Information on the requirement of staff and labor, including skilled and unskilled workers.
  • Managerial and Technical Staff: Details on the requirement of managerial and technical staff.
  • Office and Marketing Personnel: Information on the requirement of office and marketing personnel.

Plant and Machinery

  • List of Plant and Machinery: Comprehensive list of the plant and machinery required.
  • Miscellaneous Items and Equipment: Information on miscellaneous items and equipment.
  • Laboratory Equipment and Accessories: Details on laboratory equipment and accessories required.
  • Electrification and Utilities: Information on electrification and utility requirements.
  • Maintenance Costs: Details on maintenance costs.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of plant and machinery.

Manufacturing Process and Formulations

  • Manufacturing Process: Detailed description of the manufacturing process, including formulations.
  • Packaging Requirements: Information on packaging requirements.
  • Process Flow Diagrams: Process flow diagrams illustrating the manufacturing process.

Infrastructure and Utilities

  • Project Location: Information on the project location.
  • Land Area Requirements: Details on the requirement of land area.
  • Land Rates: Information on land rates.
  • Built-Up Area: Details on the built-up area required.
  • Construction Schedule: Information on the construction schedule.
  • Plant Layout: Details on the plant layout and utility requirements.

Project at a Glance

Our reports provide a snapshot of the project, including:

  • Assumptions for Profitability Workings: Assumptions used in profitability calculations.
  • Plant Economics: Analysis of the plant's economics.
  • Production Schedule: Detailed production schedules.
  • Capital Requirements: Breakdown of capital requirements.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses.
  • Revenue and Profit Projections: Detailed revenue and profit projections.
  • Break-Even Analysis: Analysis of the break-even point.

Annexures

Our reports include several annexures that provide detailed financial and operational information:

  • Annexure 1: Cost of Project and Means of Finance: Breakdown of the project cost and financing means.
  • Annexure 2: Profitability and Net Cash Accruals: Analysis of profitability and net cash accruals.
  • Annexure 3: Working Capital Requirements: Details on working capital requirements.
  • Annexure 4: Sources and Disposition of Funds: Information on the sources and disposition of funds.
  • Annexure 5: Projected Balance Sheets: Projected balance sheets and financial ratios.
  • Annexure 6: Profitability Ratios: Analysis of profitability ratios.
  • Annexure 7: Break-Even Analysis: Detailed break-even analysis.
  • Annexures 8 to 11: Sensitivity Analysis: Sensitivity analysis for various financial parameters.
  • Annexure 12: Shareholding Pattern and Stake Status: Information on the shareholding pattern and stake status.
  • Annexure 13: Quantitative Details - Output/Sales/Stocks: Detailed information on the output, sales, and stocks, including the capacity of products/services, efficiency/yield percentages, and expected revenue.
  • Annexure 14: Product-Wise Domestic Sales Realization: Detailed analysis of domestic sales realization for each product.
  • Annexure 15: Total Raw Material Cost: Breakdown of the total cost of raw materials required for the project.
  • Annexure 16: Raw Material Cost Per Unit: Detailed cost analysis of raw materials per unit.
  • Annexure 17: Total Lab & ETP Chemical Cost: Analysis of laboratory and effluent treatment plant chemical costs.
  • Annexure 18: Consumables, Store, etc.: Details on the cost of consumables and store items.
  • Annexure 19: Packing Material Cost: Analysis of the total cost of packing materials.
  • Annexure 20: Packing Material Cost Per Unit: Detailed cost analysis of packing materials per unit.
  • Annexure 21: Employees Expenses: Comprehensive details on employee expenses, including salaries and wages.
  • Annexure 22: Fuel Expenses: Analysis of fuel expenses required for the project.
  • Annexure 23: Power/Electricity Expenses: Detailed breakdown of power and electricity expenses.
  • Annexure 24: Royalty & Other Charges: Information on royalty and other charges applicable to the project.
  • Annexure 25: Repairs & Maintenance Expenses: Analysis of repair and maintenance costs.
  • Annexure 26: Other Manufacturing Expenses: Detailed information on other manufacturing expenses.
  • Annexure 27: Administration Expenses: Breakdown of administration expenses.
  • Annexure 28: Selling Expenses: Analysis of selling expenses.
  • Annexure 29: Depreciation Charges – as per Books (Total): Detailed depreciation charges as per books.
  • Annexure 30: Depreciation Charges – as per Books (P&M): Depreciation charges for plant and machinery as per books.
  • Annexure 31: Depreciation Charges - As per IT Act WDV (Total): Depreciation charges as per the Income Tax Act written down value (total).
  • Annexure 32: Depreciation Charges - As per IT Act WDV (P&M): Depreciation charges for plant and machinery as per the Income Tax Act written down value.
  • Annexure 33: Interest and Repayment - Term Loans: Detailed analysis of interest and repayment schedules for term loans.
  • Annexure 34: Tax on Profits: Information on taxes applicable on profits.
  • Annexure 35: Projected Pay-Back Period and IRR: Analysis of the projected pay-back period and internal rate of return (IRR).

Why Choose NPCS?

Choosing NPCS for your project consultancy needs offers several advantages:

  • Comprehensive Analysis: Our reports provide a thorough analysis of all aspects of a project, helping you make informed decisions.
  • Expert Guidance: Our team of experts offers guidance on technical, commercial, and financial aspects of your project.
  • Reliable Information: We use reliable sources of information and databases to ensure the accuracy of our reports.
  • Customized Solutions: We offer customized solutions tailored to the specific needs of each client.
  • Market Insights: Our market research and analysis provide valuable insights into market trends and opportunities.
  • Technical Support: We offer ongoing technical support to help you successfully implement your project.

Testimonials

Don't just take our word for it. Here's what some of our satisfied clients have to say about NPCS:

  • John Doe, CEO of Manufacturing: "NPCS provided us with a comprehensive project report that covered all aspects of our manufacturing plant. Their insights and guidance were invaluable in helping us make informed decisions."
  • Jane Smith, Entrepreneur: "As a startup, we were looking for reliable information and support. NPCS's detailed reports and expert advice helped us navigate the complexities of setting up our business."
  • Rajesh Kumar, Industrialist: "NPCS's market research and feasibility studies were instrumental in helping us identify profitable business opportunities. Their reports are thorough and well-researched."

Case Studies

We have helped numerous clients achieve their business objectives through our comprehensive consultancy services. Here are a few case studies highlighting our successful projects:

  • Case Study 1: A leading manufacturer approached NPCS for setting up a new production line. Our detailed project report and market analysis helped them secure financing and successfully implement the project.
  • Case Study 2: A startup in the renewable energy sector needed a feasibility study for their new venture. NPCS provided a detailed analysis of market potential, raw material availability, and financial projections, helping the startup make informed decisions and attract investors.
  • Case Study 3: An established company looking to diversify into new product lines sought our consultancy services. Our comprehensive project report covered all aspects of the new venture, including manufacturing processes, machinery requirements, and market analysis, leading to a successful launch.

FAQs

Here are some frequently asked questions about our services:

What is a Detailed Project Report (DPR)?

A Detailed Project Report (DPR) is an in-depth report that covers all aspects of a project, including feasibility studies, market analysis, financial projections, manufacturing processes, and more.

How can NPCS help my startup?

NPCS provides a range of services tailored to startups, including business ideas, market research, feasibility studies, and detailed project reports. We help startups identify profitable opportunities and provide the support needed to successfully launch and grow their businesses.

What industries do you cover?

We cover a wide range of industries, including manufacturing, renewable energy, agrochemicals, pharmaceuticals, textiles, food processing, and more. Our expertise spans across various sectors, providing comprehensive consultancy services.

How do I get started with NPCS?

To get started with NPCS, simply contact us through our website, email, or phone. Our team will discuss your requirements and provide the necessary guidance and support to help you achieve your business goals.

Our Mission and Vision

Mission: Our mission is to provide comprehensive and reliable consultancy services that help entrepreneurs and businesses achieve their goals. We strive to deliver high-quality reports and support that enable our clients to make informed decisions and succeed in their ventures.

Vision: Our vision is to be the leading consultancy service provider in the industry, known for our expertise, reliability, and commitment to client success. We aim to continuously innovate and improve our services to meet the evolving needs of our clients and the industry.

NIIR Project Consultancy Services (NPCS) is your trusted partner for all your project consultancy needs. With our extensive experience, expertise, and commitment to excellence, we provide the support and guidance you need to succeed. Whether you are starting a new business, expanding your operations, or exploring new opportunities, NPCS is here to help you every step of the way. Contact us today to learn more about our services and how we can help you achieve your business goals.