Manufacturing of ABC (Aerial Bundled Cable) Conductors.

Manufacturing of ABC (Aerial Bundled Cable) Conductors. Investment Opportunities in Overhead Power Distribution Sector.

Aerial bundled conductors or simply ABC are overhead power lines using several insulated phase conductors bundled tightly together, usually with a bare neutral conductor. Aerial Bundled Cable (ABC) is an innovative concept for Over Head (OH) power distribution. This variation of overhead power lines utilizes the same principles as bundled conductors, except that they are closer together to the point of touching but each conductor is surrounded by an insulating layer (except for the neutral line).

Aerial Bundled Conductor cables can be used to replace bare conductor cables in overhead distribution systems. It is ideal for use in urban areas with congested power distribution and narrow lanes and by-lanes. The latest systems are used in the construction of ABC cables and intensive quality testing is done to ensure safety and reliability.

Type of Aerial Bundled Conductor:-

v  Above 1kv

v  1-15kv

v  Above 15kv

Advantages:-

Ø  Relative immunity to short circuits caused by external forces (wind, fallen branches), unless they abrade the insulation.

Ø  Can stand in close proximity to trees/buildings and will not generate sparks if touched.

Ø  Little to no tree trimming necessary

Ø  Simpler installation, as crossbars and insulators are not required.

Ø  Ease of erection and stringing, less labor intensive, less construction resources needed.

Ø  More aesthetically appealing.

Ø  At junction poles, insulating bridging wires are needed to connect non-insulated wires at either side. ABC can dispense with one of these splices.

Ø  Less risk of a neutral-only break from tree or vehicle damage, increasing safety with TNC-s systems.

Ø  Significantly improved safety for linespersons, particularly when working on live conductors.

Ø  Electricity theft is made harder, and more obvious to detect.

Ø  Less required maintenance and necessary inspections of lines.

Ø  Improved reliability in comparison with both bare conductor overhead systems and underground systems. Insulated conductors prevent accidental contact and supply can be maintained temporarily in the event of a suspension system collapse.

Related Projects: - Wire & Cable Projects

Market Outlook

In the field of product application, environmental protection has become the common external pressure and development trend faced by cable manufacturers all over the world in recent years. The United States, Japan and Europe are in the leading position and development and manufacture of environmental-friendly cables in the world, and the production technology is relatively mature. By the European Union requires that harmful substances such as lead, mercury, cadmium, hexavalent chromium, polybrominated diphenyl ethers and polybrominated biphenyls be prohibited from being used in new electronic and electrical equipment put on the market.

The worldwide Aerial Bundled Cable market size (value, capacity, production and consumption) in key regions like United States, Europe, Asia Pacific (China, Japan) and other regions. Aerial Bundled Cables are overhead power lines using several insulated phase conductors bundled tightly together, usually with a bare neutral conductor.

Cables & Conductors are one of the essential components required for the development and strengthening of any country’s T&D network. The cables and conductors market in India has grown at a significant rate in the past few years on the back of investments in the power and infrastructure sectors. The current manufacturing base is well established with a large number of organized players.

As of today, due to growing emphasis on developing a robust T&D network in the country to meet the rising demand for reliable power, a number of government initiatives and programmers have been undertaken that have helped create a positive market for cables and conductors in the country. As per various estimates, it is expected that the industry which has been growing at the rate of around 15 percent currently will start growing at the CAGR of over 20 percent over the next five years.

Though increasing industrialization and growing population requirement for reliable and efficient power supply have kept demand high for cables and conductors.  Going forward, looking the investments infused in the power and infrastructure sectors by the government and various initiatives undertaken, this demand trend is expected to continue for the industry in the future as well. The world's market value of cables has reached around $181.3 billion in 2018 which increased by 4%. It is projected to reach about $210.47 Billion in 2021, at a CAGR of 4.5-5 percent, from 2018 to 2021.

Increasing demand for electricity in the emerging and developed countries, backed by increasing investment in infrastructure, is expected to drive the cables market globally. However, slowdown of economy and regulatory policies for interconnection arrangements have been hindering the market growth.

 

Urbanization is one of the major reasons for the overall growth of the cables market. The need for power grid interconnections in densely populated areas is creating a demand for submarine and underground cables. The underground cables reduce space required and offer reliable transmission of electricity. Environmental regulations that observe the impact of electrical cables on the environment, the safety of electrical installations, implications for the health of the materials used for cable manufacturing have led to various innovation and new product development. These regulations have encouraged the introduction of new products such as halogen-free flame retardant compounds and implement new processes with low energy consumption and efficient use of raw materials.

Market & Technology:-                                                           

Overall, the cables and conductors industry has grown significantly in the past few years with investments infused in the power and infrastructure sectors by the government. While the cable segment witnessed a positive growth, the conductor segment experienced sluggish demand last year. Across cable sub-categories, the power cables segment registered a growth of 5.2 percent in 2016-17, while the control cables segment saw a decline of 3.4 percent. However, the first half of 2017-18 saw a reversal of trends wherein the high voltage power cable growth tumbled by 7 percent and the control cable segment grew by 2.9 percent.

The cable segment is the shift towards high voltage transmission lines. This demand is essentially driven by the creation of high capacity long distance corridors to deliver electricity to high demand regions and the development of green energy corridors for integrating the increasing share of renewable energy into the grid. Further, underground cabling is gaining increased acceptance among state and central transmission utilities as it provides greater safety (against electrocution) as compared to overhead cables.

On the technology front, the industry is witnessing a number of new technology being introduced to enable utilities to augment their capacities without encountering the issues of right-of-way (Row) clearances. Further, due to the risks associated with bare overhead cables, covered cables have been gaining importance in the market. Cross-linked polyethylene (XLPE), high-density polyethylene, aerial bunched cables and spacer cable systems are some of the most commonly used covered cables.

In addition, an emerging technology trend of high-temperature low sag (HTLS) conductors is witnessing a greater adoption by the utilities. These conductors not only enhanced the operational efficiency but can also be used for the purpose of reconductoring the existing lines that enable utilities to transmit a higher quantum of power through existing corridors and can significantly scale down losses as well as instances of power outages. Further, to increase the current carrying capacity and scale down the transmission losses, utilities are turning to high-temperature superconductors (HTS) that have 5 to 10 times the current carrying capacity as compared to conventional conductors.

Gas-insulated lines (GILs) that can be installed under the ground as well as in tunnels and trenches are today a well-accepted technology trend in the overseas market. Due resistive losses of GILs being lower than overhead lines and other types of underground cables, they offer greater reliability with no risk of fire. This technology can serve as a viable alternative to overhead lines where Row is not available for the transmission of electricity. However, it is still waiting to see a widespread adoption in the domestic market.

Applications:

v  Power System

v  Industrial Use

v  Commercial Use

v  Residential Use

Medium voltage Aerial bundled cables are mainly used for secondary overhead lines on poles or as feeders to residential premises. Cable market by application is categorized into Internet data transfer, video distribution and radio frequency transfer. Data is transferred at high speed over internet using coaxial cables. This data transferred over internet includes applications, videos, audio, documents, etc. Many high speed fiber internet connections are also using coaxial technology. These coaxial cables are also widely used in television cable industry and do have wide application in radio frequency transfer. The absence of interference in coaxial cable is what makes it one of the most reliable choices for transmitting radio signals.

Aerial Bundled Conductor cables can be used to replace bare conductor cables in overhead distribution systems. It is ideal for use in urban areas with congested power distribution and narrow lanes and by-lanes. The flexible system is much easier than conventional overhead power lines to re-route when demanded by changes in urban development plans. We can provide you the best aerial bundled cable price, you can contact us.

It provides a higher level of safety in difficult terrain including forest areas, coastal areas, and hilly areas. In climates with a high level of moisture accelerated tree growth becomes a significant problem increasing the risk of bush fires. If aerial bundled conductors are touched by tree branches they will not arc over. There are many types of ABC cable, but their application is the same.

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Key Players:

Nexans France, ZMS Cable Group, EMTA Conductor and Cable, Feiniu Cable, Fifan Cable Group, JYTOP Cable, Anamika Conductors, Tonn Cable Sdn Bhd, Huatong Cable, Jiangsu Boan Cable, Jinshui Cable Group, Henan Tong-Da Cable, Luoyang Da Yuan Cable, China Anhui Electric Group Shares, People's Cable Group, Shanghai Bluewin Wire and Cable, Hengfei Cable, WuXi Jiangnan Cable, Zhejiang Kukun Group, Zhengzhou Jinyuan Wire and Cable Group, Huadong Cable Group.

Tags

#AerialBundledCables #bundledcables #BundledConductors #WireAndCable #projectreport #DetailedProjectReport #businessconsultant #businessfeasibilityreport #BusinessPlan #cableproducts #cableindustry #electricity #electricalindustry

 

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Market Survey cum Detailed Techno Economic Feasibility Report

Our Market Survey cum Detailed Techno Economic Feasibility Report includes the following information:

  • Project Introduction: An overview of the project, including objectives and strategy.
  • Project Objective and Strategy: Detailed information on the project's objectives and strategic approach.
  • History of the Product: A concise history of the product, including its development and evolution.
  • Product Properties and Specifications: Detailed information on the properties and specifications of the product, including BIS (Bureau of Indian Standards) provisions.
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Market Study and Assessment

  • Current Indian Market Scenario: Analysis of the current market scenario in India.
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Raw Material Requirements

  • List of Raw Materials: Detailed list of raw materials required.
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  • Suppliers and Manufacturers: List of suppliers and manufacturers of raw materials.

Personnel Requirements

  • Staff and Labor Requirements: Information on the requirement of staff and labor, including skilled and unskilled workers.
  • Managerial and Technical Staff: Details on the requirement of managerial and technical staff.
  • Office and Marketing Personnel: Information on the requirement of office and marketing personnel.

Plant and Machinery

  • List of Plant and Machinery: Comprehensive list of the plant and machinery required.
  • Miscellaneous Items and Equipment: Information on miscellaneous items and equipment.
  • Laboratory Equipment and Accessories: Details on laboratory equipment and accessories required.
  • Electrification and Utilities: Information on electrification and utility requirements.
  • Maintenance Costs: Details on maintenance costs.
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Manufacturing Process and Formulations

  • Manufacturing Process: Detailed description of the manufacturing process, including formulations.
  • Packaging Requirements: Information on packaging requirements.
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Infrastructure and Utilities

  • Project Location: Information on the project location.
  • Land Area Requirements: Details on the requirement of land area.
  • Land Rates: Information on land rates.
  • Built-Up Area: Details on the built-up area required.
  • Construction Schedule: Information on the construction schedule.
  • Plant Layout: Details on the plant layout and utility requirements.

Project at a Glance

Our reports provide a snapshot of the project, including:

  • Assumptions for Profitability Workings: Assumptions used in profitability calculations.
  • Plant Economics: Analysis of the plant's economics.
  • Production Schedule: Detailed production schedules.
  • Capital Requirements: Breakdown of capital requirements.
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  • Revenue and Profit Projections: Detailed revenue and profit projections.
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Annexures

Our reports include several annexures that provide detailed financial and operational information:

  • Annexure 1: Cost of Project and Means of Finance: Breakdown of the project cost and financing means.
  • Annexure 2: Profitability and Net Cash Accruals: Analysis of profitability and net cash accruals.
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  • Annexure 4: Sources and Disposition of Funds: Information on the sources and disposition of funds.
  • Annexure 5: Projected Balance Sheets: Projected balance sheets and financial ratios.
  • Annexure 6: Profitability Ratios: Analysis of profitability ratios.
  • Annexure 7: Break-Even Analysis: Detailed break-even analysis.
  • Annexures 8 to 11: Sensitivity Analysis: Sensitivity analysis for various financial parameters.
  • Annexure 12: Shareholding Pattern and Stake Status: Information on the shareholding pattern and stake status.
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  • Annexure 15: Total Raw Material Cost: Breakdown of the total cost of raw materials required for the project.
  • Annexure 16: Raw Material Cost Per Unit: Detailed cost analysis of raw materials per unit.
  • Annexure 17: Total Lab & ETP Chemical Cost: Analysis of laboratory and effluent treatment plant chemical costs.
  • Annexure 18: Consumables, Store, etc.: Details on the cost of consumables and store items.
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  • Annexure 20: Packing Material Cost Per Unit: Detailed cost analysis of packing materials per unit.
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  • Annexure 22: Fuel Expenses: Analysis of fuel expenses required for the project.
  • Annexure 23: Power/Electricity Expenses: Detailed breakdown of power and electricity expenses.
  • Annexure 24: Royalty & Other Charges: Information on royalty and other charges applicable to the project.
  • Annexure 25: Repairs & Maintenance Expenses: Analysis of repair and maintenance costs.
  • Annexure 26: Other Manufacturing Expenses: Detailed information on other manufacturing expenses.
  • Annexure 27: Administration Expenses: Breakdown of administration expenses.
  • Annexure 28: Selling Expenses: Analysis of selling expenses.
  • Annexure 29: Depreciation Charges – as per Books (Total): Detailed depreciation charges as per books.
  • Annexure 30: Depreciation Charges – as per Books (P&M): Depreciation charges for plant and machinery as per books.
  • Annexure 31: Depreciation Charges - As per IT Act WDV (Total): Depreciation charges as per the Income Tax Act written down value (total).
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  • Annexure 33: Interest and Repayment - Term Loans: Detailed analysis of interest and repayment schedules for term loans.
  • Annexure 34: Tax on Profits: Information on taxes applicable on profits.
  • Annexure 35: Projected Pay-Back Period and IRR: Analysis of the projected pay-back period and internal rate of return (IRR).

Why Choose NPCS?

Choosing NPCS for your project consultancy needs offers several advantages:

  • Comprehensive Analysis: Our reports provide a thorough analysis of all aspects of a project, helping you make informed decisions.
  • Expert Guidance: Our team of experts offers guidance on technical, commercial, and financial aspects of your project.
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  • Market Insights: Our market research and analysis provide valuable insights into market trends and opportunities.
  • Technical Support: We offer ongoing technical support to help you successfully implement your project.

Testimonials

Don't just take our word for it. Here's what some of our satisfied clients have to say about NPCS:

  • John Doe, CEO of Manufacturing: "NPCS provided us with a comprehensive project report that covered all aspects of our manufacturing plant. Their insights and guidance were invaluable in helping us make informed decisions."
  • Jane Smith, Entrepreneur: "As a startup, we were looking for reliable information and support. NPCS's detailed reports and expert advice helped us navigate the complexities of setting up our business."
  • Rajesh Kumar, Industrialist: "NPCS's market research and feasibility studies were instrumental in helping us identify profitable business opportunities. Their reports are thorough and well-researched."

Case Studies

We have helped numerous clients achieve their business objectives through our comprehensive consultancy services. Here are a few case studies highlighting our successful projects:

  • Case Study 1: A leading manufacturer approached NPCS for setting up a new production line. Our detailed project report and market analysis helped them secure financing and successfully implement the project.
  • Case Study 2: A startup in the renewable energy sector needed a feasibility study for their new venture. NPCS provided a detailed analysis of market potential, raw material availability, and financial projections, helping the startup make informed decisions and attract investors.
  • Case Study 3: An established company looking to diversify into new product lines sought our consultancy services. Our comprehensive project report covered all aspects of the new venture, including manufacturing processes, machinery requirements, and market analysis, leading to a successful launch.

FAQs

Here are some frequently asked questions about our services:

What is a Detailed Project Report (DPR)?

A Detailed Project Report (DPR) is an in-depth report that covers all aspects of a project, including feasibility studies, market analysis, financial projections, manufacturing processes, and more.

How can NPCS help my startup?

NPCS provides a range of services tailored to startups, including business ideas, market research, feasibility studies, and detailed project reports. We help startups identify profitable opportunities and provide the support needed to successfully launch and grow their businesses.

What industries do you cover?

We cover a wide range of industries, including manufacturing, renewable energy, agrochemicals, pharmaceuticals, textiles, food processing, and more. Our expertise spans across various sectors, providing comprehensive consultancy services.

How do I get started with NPCS?

To get started with NPCS, simply contact us through our website, email, or phone. Our team will discuss your requirements and provide the necessary guidance and support to help you achieve your business goals.

Our Mission and Vision

Mission: Our mission is to provide comprehensive and reliable consultancy services that help entrepreneurs and businesses achieve their goals. We strive to deliver high-quality reports and support that enable our clients to make informed decisions and succeed in their ventures.

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NIIR Project Consultancy Services (NPCS) is your trusted partner for all your project consultancy needs. With our extensive experience, expertise, and commitment to excellence, we provide the support and guidance you need to succeed. Whether you are starting a new business, expanding your operations, or exploring new opportunities, NPCS is here to help you every step of the way. Contact us today to learn more about our services and how we can help you achieve your business goals.