Production of Surgical and Examination Latex Rubber Gloves

Production of Surgical and Examination Latex Rubber Gloves. Great Business Ideas to Start in 2020. Start own Industry with Huge Demand.

Medical gloves are medical safety accessories that ensure sanitary hospital conditions by limiting patients' exposure to infectious matter. They also serve to protect health professionals from disease through contact with bodily fluids. Medical gloves are disposable gloves used during medical examinations and procedures to help prevent cross-contamination between caregivers and patients. Medical gloves are made of different polymers including latex, nitrile rubber, polyvinyl chloride and neoprene; they come unpowered, or powdered with cornstarch to lubricate the gloves, making them easier to put on the hands. Cornstarch replaced tissue-irritating Lycopodium powder and talc, but even cornstarch can impede healing if it gets into tissues (as during surgery). As such, unpowered gloves are used more often during surgery and other sensitive procedures. Special manufacturing processes are used to compensate for the lack of powder. There are two main types of medical gloves: examination and surgical. Surgical gloves have more precise sizing with a better precision and sensitivity and are made to a higher standard. Examination gloves are available as either sterile or non-sterile, while surgical gloves are generally sterile.

Typical sizing ranges from 5.5 to 9.0 at an increment of 0.5. Some brands may also offer size 5.0 which is particularly relevant to women practitioners. First-time users of surgical gloves may take some time to find the right size and brand that suit their hand geometry the most. People with a thicker palm may need a size larger than the measurement and vice versa.

Advantages and Uses

Comfort and dexterity

Easy to put on, greater flexibility

Polymer coating replaces corn starch powders

Best fit, comfort, and flexibility

Effective barrier against biological contaminants

Sets the standard for great fit and comfort

Flexible- available for use in exam and sterile surgical applications

High level of sensitivity

Durable / high strength

Mid-level barrier protection

Not suitable for those with latex allergies

Can cause the development of latex allergy when used often

Start a Surgical/Medical Glove Manufacturing Business

Latex Surgical Gloves are extremely flexible and comfortable to wear. Over the years, the demand for our Latex Surgical Gloves has increased systematically within the national market. Latex surgical gloves are made from natural rubber latex which provide excellent tactile sensitivity and comfort. Latex material is known to have very high elasticity which means the gloves will stretch well to permit simple donning.

Although surgical gloves are currently on the market in new material like polyisoprene, latex continue to be the material of choice for surgical gloves by surgeons. Today, there are several latex glove options on the market because of improved technology. For instance, surgical gloves with polymer inner coating are available to provide ease of donning gloves even if hands are damp or dry. Other improvements include beneath glove indicators that are used whereas double-gloving to warn surgeons of glove punctures that will occur. The rising customary of living together with the increasing importance of controlling cross contamination and infections in hospitals and clinics have led to increased demand for latex surgical gloves in markets similar to China and India.

Technology and Production Process

The equipments are: pot mills with jars, a paddle mixer, dipping vats, coagulating tanks, a hot air oven, a micrometer, a hardness tester, a weighing balance and moulds. The raw materials are: natural rubber latex, anti-oxides, sulphur, accelerators, and zinc oxide and packaging materials. In manufacturing surgical gloves, the ammonia content of the latex is first reduced to about 0.1% by blowing air and by treating with formaldehyde. Then dispersion of various additives is made and added in the latex compound. Later, a coagulant solution is prepared with the mould of aluminum, wood, glass or porcelain, dipped in the coagulant solution and then into the latex compound. After withdrawal, the mould is rotated to assure even distribution of latex film deposits. The next operations are leaching, drying and preliminary finishing operations such as beading. Finally, the gloves are cured in hot air or stream, packed and marketed.

Special Features

Latex-free, odour-free and powder-free

Can Withstand IPA washing (ISO Propyl Alcohol).

Can be used in food industry

Ideal for doctors with latex allergy

Market Outlook

Latex gloves are being used in medical industry, automobile industry and manufacturing industry including food processing. The major purpose of using these rubber gloves are to protect the hand and fingers from heat, abrasion, electric shocks, chemical attack, contamination through direct contact as in the case of medical examination gloves etc. Rubber gloves manufacturing process is not complex and the main raw material is rubber latex.

Indian surgical glove market is growing at 15% while the demand for examination gloves has been rising by 20%per annum. St Mary’s is the largest supplier of centrifugal latex under the brand Centex, a crucial raw material for manufacturing rubber dipped goods like gloves, balloons, condoms and rubber bands Indian surgical glove market is growing at 15 per cent while the demand for examination gloves has been rising by 20 per cent per annum.

The global medical gloves market is growing at a healthy rate. The growth can be attributed to the growing demand for safety and hygiene standards to prevent the risk of contamination and infections in healthcare settings during medical and treatment measures. The growth in surgical procedures for several diseases and potential risk reduction for surgical site infection (SSI) is likely to fuel the market growth.

Health care professionals will continue to demand the latest medical gloves to treat acute and chronic diseases, which will promote safe and effective treatment outcomes. The emergence of new pandemic challenges such as COVID-19 will drive the future growth of the market. A strong preference for non-powdered medical gloves is also likely to drive future market growth. The global medical gloves market is estimated to grow at a CAGR of 7.24% from a market size of USD7, 435.65 million in 2019 to a market size of USD13, 053.249 million by 2025.

Medical Gloves are utilized as a routine measure in a healthcare environment for infection prevention and prevention against disease transmission at the time of testing, examination, or performing a medical procedure. The growing need for gloves for prevention against germ transmission is the major factor driving the market growth in the forecast period. The prevalence of infectious diseases is further driving the market growth.

Furthermore, increase in the number of surgical and examination procedures is also propelling the market. Additionally, increasing R&D and investments by major players operating in the market to improve the efficacy and efficiency of the surgical gloves at an affordable cost is expected to create lucrative opportunities for the market growth over the next few years.

Production of Powder Free Disposable Nitrile Gloves‎

Manufacturing of Disposable Latex & Nitrile Gloves

How to Manufacture Disposable Plastic Gloves

COVID-19

The outbreak of Novel coronavirus disease (now named COVID-19) was initially noticed from a seafood market in Wuhan city in Hubei Province of China in mid-December, 2019, has spread to more than 185 countries/territories worldwide including India. The causative agent for COVID-19, earlier termed provisionally as novel Coronavirus has been officially named as SARS-CoV-2.

Mode of Transmission

There is clear evidence of human-to-human transmission of SARS-CoV-2. It is thought to be transmitted mainly through respiratory droplets that get generated when people cough, sneeze, or exhale. SARS-CoV-2 also gets transmitted by touching, by direct touch and through contaminated surfaces or objects and then touching their own mouth, nose, or possibly their eyes. Healthcare associated infection by SARS-CoV-2 virus has been documented among healthcare workers in many countries. The people most at risk of COVID-19 infection are those who are in close contact with a suspect/confirmed COVID-19 patient or who care for such patients.

Key players

Accent Industries Ltd.

Acknit Industries Ltd.

Asian Latex Ltd.

Casil Health Products Ltd.

J K Ansell Pvt. Ltd.

London Rubber India Ltd.

Mega Meditex Ltd.

Sri Kannapiran Mills Ltd.

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Business Ideas after the Covid Breakdown

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Introduction

Project Introduction
Project Objective and Strategy
Concise History of the Product
Properties
BIS (Bureau of Indian Standards) Provision & Specification
Uses & Applications

Market Study and Assessment

Current Indian Market Scenario
Present Market Demand and Supply
Estimated Future Market Demand and Forecast
Statistics of Import & Export
Names & Addresses of Existing Units (Present Players)
Market Opportunity

Raw Material

List of Raw Materials
Properties of Raw Materials
Prescribed Quality of Raw Materials
List of Suppliers and Manufacturers

Personnel (Manpower) Requirements

Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

Plant and Machinery

List of Plant & Machinery
Miscellaneous Items
Appliances & Equipments
Laboratory Equipments & Accessories
Electrification
Electric Load & Water
Maintenance Cost
Sources of Plant & Machinery (Suppliers and Manufacturers)

Manufacturing Process and Formulations

Detailed Process of Manufacture with Formulation
Packaging Required
Process Flow Sheet Diagram

Infrastructure and Utilities

Project Location
Requirement of Land Area
Rates of the Land
Built Up Area
Construction Schedule
Plant Layout and Requirement of Utilities

Project at a Glance

Assumptions for Profitability workings	Plant Economics
Production Schedule
Land & Building Factory Land & Building Site Development Expenses
Plant & Machinery Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.)
Other Fixed Assets Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies
Working Capital Requirement Per Month Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store
Overheads Required Per Month And Per Annum Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses
Salary and Wages	Turnover Per Annum
Share Capital Equity Capital Preference Share Capital
Annexure 1:: Cost of Project and Means of Finance
Annexure 2:: Profitability and Net Cash Accruals Revenue/Income/Realisation Expenses/Cost of Products/Services/Items Gross Profit Financial Charges Total Cost of Sales Net Profit After Taxes Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements Current Assets Gross Working. Capital Current Liabilities Net Working Capital Working Note for Calculation of Work-in-process
Annexure 4 :: Sources and Disposition of Funds
Annexure 5 :: Projected Balance Sheets ROI (Average of Fixed Assets) RONW (Average of Share Capital) ROI (Average of Total Assets)
Annexure 6 :: Profitability ratios D.S.C.R Earnings Per Share (EPS) Debt Equity Ratio
Annexure 7 :: Break-Even Analysis Variable Cost & Expenses Semi-Var./Semi-Fixed Exp. Profit Volume Ratio (PVR) Fixed Expenses / Cost B.E.P
Annexure 8 to 11:: Sensitivity Analysis-Price/Volume Resultant N.P.B.T Resultant D.S.C.R Resultant PV Ratio Resultant DER Resultant ROI Resultant BEP
Annexure 12 :: Shareholding Pattern and Stake Status Equity Capital Preference Share Capital
Annexure 13 :: Quantitative Details-Output/Sales/Stocks Determined Capacity P.A of Products/Services Achievable Efficiency/Yield % of Products/Services/Items Net Usable Load/Capacity of Products/Services/Items Expected Sales/ Revenue/ Income of Products/ Services/ Items
Annexure 14 :: Product wise domestic Sales Realisation	Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit	Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.,	Annexure 19 :: Packing Material Cost
Annexure 20 :: Packing Material Cost Per Unit	Annexure 21 :: Employees Expenses
Annexure 22 :: Fuel Expenses	Annexure 23 :: Power/Electricity Expenses
Annexure 24 :: Royalty & Other Charges	Annexure 25 :: Repairs & Maintenance Exp.
Annexure 26 :: Other Mfg. Expenses	Annexure 27 :: Administration Expenses
Annexure 28 :: Selling Expenses	Annexure 29 :: Depreciation Charges – as per Books (Total)
Annexure 30 :: Depreciation Charges – as per Books (P & M)	Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total)
Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M)	Annexure 33 :: Interest and Repayment - Term Loans
Annexure 34 :: Tax on Profits	Annexure 35 ::Projected Pay-Back Period And IRR