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Profitable Plastic Industries
Profitable Plastic Industries ( ) ( ) ( ) ( ) ( Out Of Stock )
Author NIIR Board ISBN 818662323X
Code ENI24 Format Paperback
Price: Rs 0   0 US$ 0   0
Pages: 248 Published 1999
Publisher National institute of industrial Research
Usually Ships within 5 days

Description:

Plastic has brought immense benefits to the society in a number of ways. A number of industries have been benefitted by plastic. In actuality, plastic has helped aeronautics technology take massive steps forward over the past 50 years, including advancements in satellites, shuttles, aircraft, and missiles. In addition, pharmaceuticals industry, the building and construction, electronics, packaging, and transportation industries have all benefited greatly from plastic. Plastic is superior, light, sturdy and economical to produce. There are numerous benefits of using plastic. It does not decay but it can instead be recycled. Unlike aluminium cans, plastic bottles can be reused and stored for a longer period of time. Plastic is usually unbreakable and it is transparent. It's light-weight and odourless. Plastics are oil and gas based, and consumes less than four per cent of our oil and gas reserves. To sum up modern day advancement is highly dependable on plastic industry. Plastic has emerged as one of the most important invention of mankind with utmost tendency to grow. Thorough knowledge of profitable plastic industry can help you to get deeper penetration and reap advantage. Besides you can also get better understanding of plastic industry if you read on profitable plastic profiles. So that if you try your hands you are altogether not perplexed.
This book gives you a brief summary of profitable plastic profiles. Let’s talk about the introductory chapter that is on Disposable Plastic Syringes, Needles & Needle Tube Plant. With the development of pharmaceutical industries the use of syringes and disposable needles has also witnessed an increase in demand. This means that the projects aims at manufacturing each and every components of a syringe within the plant and assemble them into a complete syringe for sale under its own reliable brand name. Similarly the other chapters of the book like Electroplating of Plastics, Disposable Plastic Cups and Glass, Polyester Resin Etc deal in topics with great detail. The book provides you with comprehensive information on installation of entire equipments needed for an integrated Disposable syringe plant. The book aims to provide you with many other profitable profiles, the manufacturing process, and details of present manufacturer of the profile dealt. 

Content

1. PLASTIC SPECTACLE FRAMES
2. P.V.C. REXINE CLOTH
3. PLASTIC GRANULES FROM SCRAPS/WASTE
4. P.V.C. HAND GLOVES
5. H.D.P.E. TARPAULINS
6. P.V.C. BOTTLES FOR MINERAL WATER
7. TOOTH BRUSH
8. H.D.P.E. FILMS/SHEETS
9. FIBRE REINFORCED PLASTICS
10. PET BOTTLES/CONTAINERS
11. DISPOSABLE PLASTIC SYRINGES, NEEDLES & NEEDLE TUBE PLANT
12. POLYESTER RESIN
13. PLASTIC COOLER BODY
14. DISPOSABLE PLASTIC CUPS AND GLASS ETC.
15. ELECTROPLATING OF PLASTICS 

Sample Chapters

 

DISPOSABLE PLASTIC SYRINGES, NEEDLES & NEEDLE TUBE PLANT

INTRODUCTION

This project purposes to install entire equipments needed for an integrated Disposable syringe plant. This means that the project aims at mfg. all the components of a syringe within the plant and assemble them into a complete syringe for sale under its own reliable brand name. To make its product economical, the project does not intend to import seamless extrunded tubes of miniature diameters which happen to be quite expensive.

Disposable needle is widely used by doctors for injection purpose with the help of syringes. With the increase in population in our country, requirement of medicine and injections has increased. For more strength of people more number of needles are required with syringes. Tablets or capsules also pay a great role in the life of human beings but injections are also to some extent. For quick relief, needles are used by surgeons, dental surgeons, Veterinary Surgeons, and by the breeders in the poultry farm, where the farm birds are periodically injected against epidemics. To avoid wastage and to reduce cost by quantity of syrup, needles find a wide scope with the veterinary surgeons/doctors.

With the development of pharmaceutical industries the use of syringes and disposable needles will also develop.

Disposable needles are becoming more popular in the medical world due to its lower cost and higher accuracy. Plastic can be used in place of metal without any problem. The procedure is also relatively easy and cheaper.

B.I.S SPECIFICATION

IS : 3317 - 1983

IS : 6525 - 1972

Above Specifications may be obtained from Bureau of Indian Standards,

9, B. S. Zafar Marg,

New Delhi - 110 002.

NOTE: - The use of the ISI Certification Mark is governed by the provisions of the Indian Standards Institution (Certification Marks) Act and the Rules and Regulations made thereunder. The ISI Mark on products covered by an Indian Standard conveys the assurance that they have been produced to comply with the requirements of that standard under a well-defined system of inspection, testing and quality control which is devised and supervised by ISI and operated by the producer. ISI marked products are also continuously checked by ISI for conformity to that standard as a further safeguard. Details of conditions under which a licence for the use of the ISI Certification Mark may be granted to manufacturers or processors, may be obtained from the Indian Standards Institution.

MARKET SURVEY

Syringe barrel & piston alongwith needle-base and needle cover etc., are the injection moulded items that go into the assembly of a complete syringes injection moulding of plastic components is effected in a properly designed & constructed mould.

All basic designs of injection moulds have the cold-runner two-plate concept, for parts that require large gates. This results in the sprue, runners & gates solidification with the plastic melt material lying in the cavity. The 'shot size'& clamp tonnage of the injection moulding m/c are decreased by the size of the sprue and runners. Us of one type of mould depends on the various factors that influence product qualities

.

It is the flow property of the plastics in question that determines whether or not it can be injection moulded. Even under optimum moulding conditions, very long flow paths large surface areas of excessively thin sections may result in short shots. But, parts like syringe barrels, pistons and needle cover etc., are the most suitable sizes for injection moulding without difficulties.

The wall thickness is governed mainly by functional requirements, the size of the moulded part & length of flow path.

PRODUCTION OF SYRINGES AND NEEDLES

YearsProduction (Lakh Nos.)
1986-87 1185
1987-88 1210
1988-89 1290
1989-90 1380
1990-92 1570
1991-92 1770
1992-93 1900
1993-94 2220
1994-95 2455
1995-96 2710

PRESENT MANUFACTURERS OF DISPOSABLE NEEDLES

1. M/s. Hindustan Syringes

& Medical Dewces Ltd.

GL-3, Ashoka Estate,

24, Barakhamba Road,

New Delhi - 110 001

Tel.: 011-3314785, 3313945

Fax: 91-11-3313569

 

2. M/s. Apollo Surgical Co.

Shop No. 8, Raheja Complex,

834, Mound Road,

Chennai - 600 002

Tel.: 044-835886

 

PROPERTIES

The various components of Hypodermic needle shall be made from the following materials shown against each.

- The Hub shall be made from free cutting brass wire.

- Stillete - Stillete shall be hard drawn brass wire or stainless steel wire and supplied one for each needle.

Shape and Dimensions of Needle

The needles may have other diameter length combination as agreed to between the purchaser and the supplier.

The nominal diameter of the needle shall be designated by a number closely corresponding to the outside diameter of the acannula.

MANUFACTURING PROCESS

The needle tube is seamless. These tubes are manufactured by extrusion process. The size of the tubes used for the manufacturing of needles have a range of 14 swg to 26 swg.

Seamless stainless steel tubes are purchased from the market and then it is cut into the required length. After cutting the edges are smoothened by grinding operations. After the smooth grinding one end of the needle tube is ground and into a slanting shape and the slanting tip is also subjected to smooth grinding. All these operations are done with the help of automatic needle making m/c with abrasive cut off system. After all these operations, the needle tube is ready for fixing the hub. The manufacturing process of hub is very simple. For this purpose injection moulding is used. The process can be automatic or semiautomatic. The plastic material i.e. HDPE Compound with all additives (like plasticizers, stabilizer, fillers) are fed into the injection moulding machine. The moulds which are used in the injection-moulding machine have the shape of the hub. The plastic compound is heated and the required shape is obtained in the molten stage, followed by cooling at a proper rate.

Then the finished needle tube is fixed to the hub, which is in the hot stage. The hub is properly fixed due to the shrinkage occurred in the hub when it is cooled. After fixing, the needle is sterilized in the sterilizing unit. The sterilized needle is put into the plastic cap and then is packed in the plastic covers. Then the needle is ready for supply.

Sterilization

For needle sterilization gaseous sterilants are used, because plastic hub cannot withstand the temperatures and moisture of steam. Sterilization is exposure to radiation. The main practical requirement is that the gas selected should allow safe handling and that its residues should volatilize relatively quickly if absorbed by components of the arbode sterilized. Ethylene oxide satisfies most of these requirements and as the most frequent choice. The ethylene oxide used for sterilization is in diluted form.

The disposable needles being hollow are made from stainless steel drawn capillary tube (cannula). The manufacture of drawn capillary tube is a medium sized unit while the disposable needle making out of this tube is a small unit and is reserved exclusively for small scale.

The needle tube is made from seamless stainless steel drawn tubing. The needle tubes are imported from U.K., West Germany, U.S.A., Switzerland and Japan. The supplies are usually in length of 0.5 m to 3 meter.

Care of Disposable Plastic Syringes

  1. A fresh Disposable plastic Syringes must be used for each and individual injection.
  2. It is essential to keep plastic syringes for injection from those used for aspiration.
  3. Do not talk, cough, or squeeze over a sterile plastic syringes.
  4. Sterile plastic syringes must be placed in sterile conditions.

MANUFACTURING PROCESS FOR PLASTIC PARTS

The manufacturing process involves die design, material selection, blending of plastic resins with other additives, mould/die construction, heat treatment and inspection, before use on the automatic injection moulding m/c. These details have already been described earlier.

However, compounded to correct formulation plastic is used as a raw material in an injection moulding machine to form barrel, piston/plunger and needle cover of a disposable plastic syringe conforming to the specifications developed by Bureau of Indian Standards or other international standards.

The injection mould barrel & piston is finished mechanically & calibrated to indicate quantity of injecting drug drown in the barrel.

Finally, the plastic parts are tested as per given guidelines of international standards before safe packaging for despatch.

PRESENT MANUFACTURERS OF DISPOSABLE SYRINGES

1. M/s. Core Healthcare Ltd.

Core House, Near Parimal Garden,

Ellisbridge,

Ahmedabad - 380 006

Tel.: 079-446771, 445726

Fax: 91-79-6420239

Telex: 0121-6081

 

2. M/s. Goldmine Polymers Ltd.

B-22, 23, Sector-VI,

Noida - 201 301

Tel.: 0118-526355, 526356

Fax: 91-118-526355

Telex: 0598-242 NEAN IN

 

PRESENT MANUFACTURERS OF STERILIZED DISPOSABLE SYRINGES

1. M/s. Hindustan Syringes & Medical Devices Ltd.

GL-3, Ashoka Estate,

24, Barakhamba Road,

New Delhi - 110 001

Tel.: 011-3314785, 3313945

Fax: 91-11-3313569

 

2. M/s. Amit Electro-Plast

431, Sarvodaya Com. Center,

Salapose Road,

Ahmedabad - 1.

Telephones No.: 23553, 23255.

 

PROCESS FLOW DIAGRAM

Mfg. Hypodermic Needles & Disposable Syringes

SUPPLIERS OF PLANT & MACHINERIES

Injection Molding Machine

 

1. M/s. Cincinnati Milacron Pvt. Ltd.

Plot No. 14/16, Phase - I,

GIDC Vatva,

Ahmedabad - 382 445

Tel. : 073-5830112, 5830125

Fax : 91-79-5830578

 

2. M/s. Boolani Engineering Corporation,

Prabhadevi Industrial Estate,

402, Veer Sawarkar Marg,

Mumbai - 400025.

Tel.: 022-4302826

Fax: 91-22-4229875

 

Suppliers of Moulds

 

1. M/s. Plasto Tools

E-14 A-Ansa Industrial Estate,

Saki-Vihar Road,

Mumbai - 400 072

Tel.: 5783143

Fax: 91-22-8360351

Telex: 011-78412 PMCO IN

 

2. M/s. Everfine Industries

I-1, D.S.I.D.C. Industrial Complex,

Rohtak Road, Nangloi,

Delhi - 110 041

Tel.: 011-5472508

Fax: 91-11-7141267

 

SUPPLIERS OF IMPORTED RAW MATERIAL

Stainless Steel Tube

 

1. M/s. Schodllar Works KG,

5374, Hellaen Thal

(Eifel) West Germany.

 

2. M/s. San Sho Trading Co.,

36, Somozaki Shinchi,

3, Chome kita ku,

Osaka, Japan.

 

SUPPLIERS OF PLASTICS (HDPE, PP, POLYSTYRENE ACRYLICS ETC.)

1. M/s. Revex Plasticisers Pvt. Ltd.

A-72, Industrial Area, Phase-I,

Naraina, New Delhi - 110 028

Tel.: 011-536039, 535256

Fax: 91-11-5416514

 

2. M/s. Polypropylene (India)

64/1, K.K. Roy Choudhury Road,

Sakhar Bazar, Barisha,

Calcutta - 700 008

Tel.: 033-777345, 777350

Fax: 91-33-4781878

 

NEEDLE SURFACE TREATMENT CHEMICALS SUPPLIERS

Sodium Hydroxide

1. M/s. D.C.M. Shriram Consolidated Ltd.

Kanchanjunga Building,

5th Floor, 18, Barakhamba Road,

New Delhi - 110 001

Tel.: 011-3316801

Fax: 91-11-3318072

 

Other Sodium Compounds

 

M/s. Chemtex Corporation

33, 7th Floor, Brabourne Road,

Calcutta - 700 001

Tel.: 033-2426840, 2424546

Fax: 91-33-2423329

 

PLANT ECONOMICS

Rated Plant capacity = 20000.00 Nos./day
    PLASTIC SYRINGES NEEDLES

Basis

No. of working days = 25 days/month
No. of shifts = 1 per day
One shift = 8 hours

LAND & BUILDING

1. Total Land area 4000 sq.mts.  
  @ Rs. 200/ - per sq.mts. Rs.8,00,000.00
2. Buildings Rs.22,00,000.00
  TOTAL Rs.30,00,000.00

PLANT & MACHINERY

1. Stainless steel tube Extrusion Press 1000 tonnes capacity, with 1200 HP drive covrsd.type cold SS B Rs.1,10,00,000.00
2. Die-casting M/C 60 CT complete with melting furnace, electronic control panel, finishing-line eqpts.-hub. Rs.10,00,000.00
3. Automatic abrasive wheel-cutter for tube and grinding, slant grindcutter slant edge rounding systems etc. Rs.30,00,000.00
4. Injection moulding M/C for making plastic syringe barrels & pistons & hub. Cap: 60 gms/shot automatic. Rs.15,00,000.00
5. Automatic Assembly line & Sterilizing plant Rs.10,00,000.00
6. Testing Equipments & Instruments Rs. 5,00,000.00
7. Dies/Moulds, Tools, Fixtures, DG. Set, Material handling Equipments & Pack- aging equipments and tool room Rs.20,00,000.00
  TOTAL Rs.2,00,00,000.00

OTHER FIXED ASSETS

1. Office equipment, furniture plus other equipment & accessories Rs.1,00,000.00
2. Installation costs for water, electricity, fuel etc. Rs.20,00,000.00
3. Pre-operative & preliminary expenses Rs.20,00,000.00
4. Technical know how, designning and consultancy etc. Rs.9,00,000.00
5. Transportation, Taxes etc. Rs.10,00,000.00
6. Contingences Rs.10,00,000.00
  TOTAL Rs.70,00,000.00

FIXED CAPITAL

1. LAND & BUILDING Rs.30,00,000.00
2. PLANT & MACHINERY Rs.2,00,00,000.00
3. OTHER FIXED ASSETS Rs.70,00,000.00
  TOTAL Rs.3,00,00,000.00

WORKING CAPITAL REQUIREMENT/MONTH

RAW MATERIALS

Rs.4,000.00

1. Stainless Steel Ingots/Billets 51 MT. @ Rs. 70,000/- per MT 35,70,000.00
2. H.D.P.E. Granules for hub and cover 300 Kg. @ Rs. 60/- per Kg. Rs.18,000.00
3. Pretreatment che. (sodium metasilicate sodium pyroph. sodium hydroxide earlier 50 lit. @ Rs. 200/- per lit. Rs.10,000.00
4. Acetone for hub surface preparation (cleaning) 40 litres @ Rs. 100/- per lit.
5. Chemicals for Sterilizing Rs.48,000.00
6. Packaging Materials. Rs.50,000.00
7. Miscellaneous Stores Rs.1,50,000.00
  TOTAL Rs.38,50,000.00

SALARY & WAGES / MONTH

1. Manager Works 1 No. Rs. 15,000.00
2. Plastic Technologist 1 No. Rs. 5,000.00
3. Mechnical Engrs. 3 No. Rs. 30,000.00
4. Skilled Workers 30 No. Rs. 45,000.00
5. Unskilled Workers 20 No. Rs. 20,000.00
6. Clerk/Typist 2 No. Rs. 3,000.00
7. Peon/Chowkidar 4 No. Rs. 5,000.00
8. Supervisors 6 No. Rs. 12,000.00
9. Accountant/Receptionist 2 No. Rs. 6,000.00
10. Sales/Pur./Stores Staff Rs. 19,000.00
    TOTAL Rs. 1,60,000.00
  Plus perks @ 20% p.a.   Rs. 32,000.00
    TOTAL Rs. 1,92,000.00

UTILITIES AND OVERHEADS

1. Power Consumption of 400000 Kwatt hrs @ Rs. 3.00 per Kwatt hr. Rs. 12,00,000.00
2. Water Consumption of 500 KLs @ Rs. 2.00 per KL Rs. 1,000.00
3. Stationery, Postage, Telephone etc. Rs. 9,000.00
4. Conveyance & Transportation etc. Rs. 10,000.00
5. Publicity & Sales Promotion Rs. 30,000.00
6. Miscellaneous Rs. 1,50,000.00
  TOTAL Rs. 14,00,000.00

Total load is 2200 Kwatts

TOTAL WORKING CAPITAL/MONTH

1. RAW MATERIAL Rs. 38,50,000.00
2. SALARY & WAGES Rs. 1,92,000.00
3. UTILITIES & OVERHEADS Rs. 14,00,000.00
  TOTAL Rs. 54,42,000.00
  1. WORKING CAPITAL FOR 3 MONTHS Rs. 1,63,26,000.00
  2. MARGIN MONEY FOR W/C LOAN Rs. 40,81,500.00

COST OF PROJECT

TOTAL FIXED CAPITAL Rs. 3,00,00,000.00
MARGIN MONEY Rs. 40,81,500.00
TOTAL Rs. 3,40,81,500.00

TOTAL CAPITAL INVESTMENT

]

TOTAL FIXED CAPITAL Rs. 3,00,00,000.00
TOTAL WORKING CAPITAL FOR 3 MONTHS Rs. 1,63,26,000.00
TOTAL Rs. 4,63,26,000.00

COST OF PRODUCTION/ANNUM

1. Working Capital for 1 year Rs. 6,53,04,000.00
2. Interest @ 18.00% on T.C.I Rs. 83,38,680.00
3. Depreciation @ 6.50% on buildings Rs. 1,43,000.00
4. Depreciation @ 25.00% on Plant and Machinery Rs. 50,00,000.00
5. Depreciation @ 20.00% on office equipment & furnitures Rs. 20,000.00
  TOTAL Rs. 7,88,05,680.00

TURN OVER/ANNUM

1. By sale of 540 MT Seamless Stainless Steel tube (hypodermic needle - grade) @ Rs. 135000/- per MT Rs. 7,29,00,000.00
2. By sale of 6 million Hypodermic needles for Disposable Syringes. @ Rs. 2.5/- each. Rs. 1,50,00,000.00
3. By sale of Scrape of Stainless Steel 12 MT @ Rs. 35,000/- per MT Rs. 4,20,000.00
  TOTAL Rs. 8,83,20,000.00

PROFIT  =  RECEIPTS - COST OF PRODUCTION

  =  8,83,20,000.00 - 7,88,05,680.00

  =  95,14,320.00

PROFIT SALES RATIO  =  Profit / Sales x 100

  =  95,14,320.00/8,83,20,000.00 X 100

  =  10.77 %

RATE OF RETURN  =  Operating profit / T.C.I x 100

  =  95,14,320.00/4,63,26,000.00 X 100

  =  20.54 %

BREAK EVEN POINT (B.E.P)

Fixed Costs of the plant are as under -

1. Interests Rs. 83,38,680.00
2. Depreciation Rs. 51,63,000.00
3. 25.00% of salaries Rs. 5,76,000.00
4. 40.00% of overheads Rs. 67,20,000.00
  TOTAL Rs. 2,07,97,680.00

B.E.P.  =  FIXED COSTS/FIXED COSTS + PROFIT X 100

  =  2,07,97,680.00/2,07,97,680.00 + 95,14,320.00 X 100

  =  68.61 %

LAND MAN RATIO = Total land / Manpower

4000 : 69 :: 58 : 1

RESOURCES FOR FINANCE

2,40,00,000.00

1. Term loans from Financial institutions (80.00 % of fixed capital) at @22.00% p.a rate of interest Rs.
2. Bank loans for 3 months (75.00 % of working capital)at @ 20.00% p.a rate of interest Rs. 1,22,44,500.00
3. Self raised capital from even funds & loans from close ones to meet the margin money needs at a @ 24.00% p.a rate of interest Rs. 1,00,81,500.00
TOTAL Rs. 4,63,26,000.00

 

 

ABOUT NPCS

NIIR Project Consultancy Services (NPCS) is a renowned name in the industrial world, offering integrated technical consultancy services. Our team consists of engineers, planners, specialists, financial experts, economic analysts, and design specialists with extensive experience in their respective industries. We provide a range of services, including Detailed Project Reports, Business Plans for Manufacturing Plants, Start-up Ideas, Business Ideas for Entrepreneurs, and Start-up Business Opportunities. Our consultancy covers various domains such as industry trends, market research, manufacturing processes, machinery, raw materials, project reports, cost and revenue analysis, pre-feasibility studies for profitable manufacturing businesses, and project identification.

Our Services

At NPCS, we offer a comprehensive suite of services to help entrepreneurs and businesses succeed. Our key services include:

  • Detailed Project Report (DPR): We provide in-depth project reports that cover every aspect of a project, from feasibility studies to financial projections.
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  • Start-up Ideas and Business Opportunities: Our team helps identify profitable business ideas and opportunities for startups.
  • Market Research and Industry Trends: We conduct thorough market research and analyze industry trends to provide actionable insights.
  • Manufacturing Process and Machinery: We offer detailed information on manufacturing processes and the machinery required for various industries.
  • Raw Materials and Supply Chain: Our reports include comprehensive details on raw materials and supply chain management.
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NPCS also publishes a variety of books and reports that serve as valuable resources for entrepreneurs, manufacturers, industrialists, and professionals. Our publications include:

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Our Approach

Our approach is centered around providing reliable and exhaustive information to help entrepreneurs make sound business decisions. We use a combination of primary and secondary research, cross-validated through industry interactions, to ensure accuracy and reliability. Our reports are designed to cover all critical aspects, including:

  • Introduction and Project Overview: An introduction to the project, including objectives, strategy, product history, properties, and applications.
  • Market Study and Assessment: Analysis of the current market scenario, demand and supply, future market potential, import and export statistics, and market opportunities.
  • Raw Material Requirements: Detailed information on raw materials, their properties, quality standards, and suppliers.
  • Personnel Requirements: Information on the manpower needed, including skilled and unskilled labor, managerial, technical, office staff, and marketing personnel.
  • Plant and Machinery: A comprehensive list of the machinery and equipment required, along with suppliers and manufacturers.
  • Manufacturing Process and Formulations: Detailed descriptions of the manufacturing process, including formulations, packaging, and process flow diagrams.
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Financial Details and Analysis

Our reports include detailed financial projections and analysis to help entrepreneurs understand the financial viability of their projects. Key financial details covered in our reports include:

  • Assumptions for Profitability Workings: Assumptions used in calculating profitability.
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  • Production Schedule: Detailed production schedules and timelines.
  • Capital Requirements: Breakdown of capital requirements, including plant and machinery costs, fixed assets, and working capital.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses, including utilities, salaries, and other costs.
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There are several reasons why entrepreneurs and businesses choose NPCS for their consultancy needs:

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Market Survey cum Detailed Techno Economic Feasibility Report

Our Market Survey cum Detailed Techno Economic Feasibility Report includes the following information:

  • Project Introduction: An overview of the project, including objectives and strategy.
  • Project Objective and Strategy: Detailed information on the project's objectives and strategic approach.
  • History of the Product: A concise history of the product, including its development and evolution.
  • Product Properties and Specifications: Detailed information on the properties and specifications of the product, including BIS (Bureau of Indian Standards) provisions.
  • Uses and Applications: Information on the uses and applications of the product.

Market Study and Assessment

  • Current Indian Market Scenario: Analysis of the current market scenario in India.
  • Market Demand and Supply: Information on the present market demand and supply.
  • Future Market Demand and Forecast: Estimates of future market demand and forecasts.
  • Import and Export Statistics: Data on import and export statistics.
  • Market Opportunity: Identification of market opportunities.

Raw Material Requirements

  • List of Raw Materials: Detailed list of raw materials required.
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  • Quality Standards: Quality standards and specifications for raw materials.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of raw materials.

Personnel Requirements

  • Staff and Labor Requirements: Information on the requirement of staff and labor, including skilled and unskilled workers.
  • Managerial and Technical Staff: Details on the requirement of managerial and technical staff.
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Plant and Machinery

  • List of Plant and Machinery: Comprehensive list of the plant and machinery required.
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  • Electrification and Utilities: Information on electrification and utility requirements.
  • Maintenance Costs: Details on maintenance costs.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of plant and machinery.

Manufacturing Process and Formulations

  • Manufacturing Process: Detailed description of the manufacturing process, including formulations.
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Infrastructure and Utilities

  • Project Location: Information on the project location.
  • Land Area Requirements: Details on the requirement of land area.
  • Land Rates: Information on land rates.
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Project at a Glance

Our reports provide a snapshot of the project, including:

  • Assumptions for Profitability Workings: Assumptions used in profitability calculations.
  • Plant Economics: Analysis of the plant's economics.
  • Production Schedule: Detailed production schedules.
  • Capital Requirements: Breakdown of capital requirements.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses.
  • Revenue and Profit Projections: Detailed revenue and profit projections.
  • Break-Even Analysis: Analysis of the break-even point.

Annexures

Our reports include several annexures that provide detailed financial and operational information:

  • Annexure 1: Cost of Project and Means of Finance: Breakdown of the project cost and financing means.
  • Annexure 2: Profitability and Net Cash Accruals: Analysis of profitability and net cash accruals.
  • Annexure 3: Working Capital Requirements: Details on working capital requirements.
  • Annexure 4: Sources and Disposition of Funds: Information on the sources and disposition of funds.
  • Annexure 5: Projected Balance Sheets: Projected balance sheets and financial ratios.
  • Annexure 6: Profitability Ratios: Analysis of profitability ratios.
  • Annexure 7: Break-Even Analysis: Detailed break-even analysis.
  • Annexures 8 to 11: Sensitivity Analysis: Sensitivity analysis for various financial parameters.
  • Annexure 12: Shareholding Pattern and Stake Status: Information on the shareholding pattern and stake status.
  • Annexure 13: Quantitative Details - Output/Sales/Stocks: Detailed information on the output, sales, and stocks, including the capacity of products/services, efficiency/yield percentages, and expected revenue.
  • Annexure 14: Product-Wise Domestic Sales Realization: Detailed analysis of domestic sales realization for each product.
  • Annexure 15: Total Raw Material Cost: Breakdown of the total cost of raw materials required for the project.
  • Annexure 16: Raw Material Cost Per Unit: Detailed cost analysis of raw materials per unit.
  • Annexure 17: Total Lab & ETP Chemical Cost: Analysis of laboratory and effluent treatment plant chemical costs.
  • Annexure 18: Consumables, Store, etc.: Details on the cost of consumables and store items.
  • Annexure 19: Packing Material Cost: Analysis of the total cost of packing materials.
  • Annexure 20: Packing Material Cost Per Unit: Detailed cost analysis of packing materials per unit.
  • Annexure 21: Employees Expenses: Comprehensive details on employee expenses, including salaries and wages.
  • Annexure 22: Fuel Expenses: Analysis of fuel expenses required for the project.
  • Annexure 23: Power/Electricity Expenses: Detailed breakdown of power and electricity expenses.
  • Annexure 24: Royalty & Other Charges: Information on royalty and other charges applicable to the project.
  • Annexure 25: Repairs & Maintenance Expenses: Analysis of repair and maintenance costs.
  • Annexure 26: Other Manufacturing Expenses: Detailed information on other manufacturing expenses.
  • Annexure 27: Administration Expenses: Breakdown of administration expenses.
  • Annexure 28: Selling Expenses: Analysis of selling expenses.
  • Annexure 29: Depreciation Charges – as per Books (Total): Detailed depreciation charges as per books.
  • Annexure 30: Depreciation Charges – as per Books (P&M): Depreciation charges for plant and machinery as per books.
  • Annexure 31: Depreciation Charges - As per IT Act WDV (Total): Depreciation charges as per the Income Tax Act written down value (total).
  • Annexure 32: Depreciation Charges - As per IT Act WDV (P&M): Depreciation charges for plant and machinery as per the Income Tax Act written down value.
  • Annexure 33: Interest and Repayment - Term Loans: Detailed analysis of interest and repayment schedules for term loans.
  • Annexure 34: Tax on Profits: Information on taxes applicable on profits.
  • Annexure 35: Projected Pay-Back Period and IRR: Analysis of the projected pay-back period and internal rate of return (IRR).

Why Choose NPCS?

Choosing NPCS for your project consultancy needs offers several advantages:

  • Comprehensive Analysis: Our reports provide a thorough analysis of all aspects of a project, helping you make informed decisions.
  • Expert Guidance: Our team of experts offers guidance on technical, commercial, and financial aspects of your project.
  • Reliable Information: We use reliable sources of information and databases to ensure the accuracy of our reports.
  • Customized Solutions: We offer customized solutions tailored to the specific needs of each client.
  • Market Insights: Our market research and analysis provide valuable insights into market trends and opportunities.
  • Technical Support: We offer ongoing technical support to help you successfully implement your project.

Testimonials

Don't just take our word for it. Here's what some of our satisfied clients have to say about NPCS:

  • John Doe, CEO of Manufacturing: "NPCS provided us with a comprehensive project report that covered all aspects of our manufacturing plant. Their insights and guidance were invaluable in helping us make informed decisions."
  • Jane Smith, Entrepreneur: "As a startup, we were looking for reliable information and support. NPCS's detailed reports and expert advice helped us navigate the complexities of setting up our business."
  • Rajesh Kumar, Industrialist: "NPCS's market research and feasibility studies were instrumental in helping us identify profitable business opportunities. Their reports are thorough and well-researched."

Case Studies

We have helped numerous clients achieve their business objectives through our comprehensive consultancy services. Here are a few case studies highlighting our successful projects:

  • Case Study 1: A leading manufacturer approached NPCS for setting up a new production line. Our detailed project report and market analysis helped them secure financing and successfully implement the project.
  • Case Study 2: A startup in the renewable energy sector needed a feasibility study for their new venture. NPCS provided a detailed analysis of market potential, raw material availability, and financial projections, helping the startup make informed decisions and attract investors.
  • Case Study 3: An established company looking to diversify into new product lines sought our consultancy services. Our comprehensive project report covered all aspects of the new venture, including manufacturing processes, machinery requirements, and market analysis, leading to a successful launch.

FAQs

Here are some frequently asked questions about our services:

What is a Detailed Project Report (DPR)?

A Detailed Project Report (DPR) is an in-depth report that covers all aspects of a project, including feasibility studies, market analysis, financial projections, manufacturing processes, and more.

How can NPCS help my startup?

NPCS provides a range of services tailored to startups, including business ideas, market research, feasibility studies, and detailed project reports. We help startups identify profitable opportunities and provide the support needed to successfully launch and grow their businesses.

What industries do you cover?

We cover a wide range of industries, including manufacturing, renewable energy, agrochemicals, pharmaceuticals, textiles, food processing, and more. Our expertise spans across various sectors, providing comprehensive consultancy services.

How do I get started with NPCS?

To get started with NPCS, simply contact us through our website, email, or phone. Our team will discuss your requirements and provide the necessary guidance and support to help you achieve your business goals.

Our Mission and Vision

Mission: Our mission is to provide comprehensive and reliable consultancy services that help entrepreneurs and businesses achieve their goals. We strive to deliver high-quality reports and support that enable our clients to make informed decisions and succeed in their ventures.

Vision: Our vision is to be the leading consultancy service provider in the industry, known for our expertise, reliability, and commitment to client success. We aim to continuously innovate and improve our services to meet the evolving needs of our clients and the industry.

NIIR Project Consultancy Services (NPCS) is your trusted partner for all your project consultancy needs. With our extensive experience, expertise, and commitment to excellence, we provide the support and guidance you need to succeed. Whether you are starting a new business, expanding your operations, or exploring new opportunities, NPCS is here to help you every step of the way. Contact us today to learn more about our services and how we can help you achieve your business goals.