The Complete Technology Book on Flavoured Ice Cream (2nd Revised Edition)- Manufacturing Process, Flavours, Formulations with Machinery Details ( New Arrival ) ( ) ( ) ( ) ( )
Author NPCS Board of Consultants & Engineers ISBN 9788178331812
Code ENI184 Format Paperback
Price: Rs 1475   1475 US$ 40   40
Pages: 448 Published 2019
Publisher Asia Pacific Business Press Inc.
Usually Ships within 5 Days

 

Ice cream is a frozen-food, sweet in flavor and is consumed as a dessert all over the globe. Ice-cream comes in variety of flavors in which fruits, nuts and other ingredients can be added to enhance the nutritional value and organoleptic property of the product. It is stored in the freezing- temperature and contains mild preservatives. Ice Cream is a favourite food of millions around the world. Ice Cream is a palatable, nutritious and relatively inexpensive food. Ice Cream is composed of the mixture of food materials, such as milk products, sweetening materials, stabilizers, emulsifiers, flavours or egg products which are referred to as ingredients.

The rising demand for innovative flavors, formats and growing demand for impulsiveness to consume the product in developing countries is expected to drive the market growth. The increased demand for frozen desserts in the developed countries is supporting the sale of ice creams. The developing technologies have helped in enhancing and innovating new flavors in the ice creams which has also helped in fueling up the market share of the product. Ice Cream is among the largest supermarket food categories which is generating high revenue. The global ice cream industry is a prosperous industry and the positive growth momentum has attracted food giants to diversify and expand their product lines.

 Some of the fundamentals of the book are composition of ice cream mixes, the role of the constituents, diet science and classification of ice cream, caloric content of ice cream and related products, milk fat content of ice cream, classification of ice cream and related products, artificially sweetened frozen dairy foods, ingredients of ice cream roles and properties, effect of sweetener on freezing point, influence on ice crystal size and texture, flavor, colour materials and preparation, ice cream mixer preparation, processing and mix calculations, the freezing process, the freezing point of ice cream mixes, ice cream handling, cleaning and sanitation, varieties, novelties and specials,  molded cones, ice cream cone making, success story of natural ice cream, specifications  of  ice cream plant, process flow diagram, sample plant layout and photographs of machinery with supplier’s contact details.

A total guide to manufacturing and entrepreneurial success in one of today's most lucrative food industries. This book is one-stop guide to one of the fastest growing sectors of the food industry, where opportunities abound for manufacturers, retailers, and entrepreneurs. This is the only complete handbook on the commercial production of ice cream. It serves up a feast of how-to information, from concept to purchasing equipment.

 

 

CONTENTS

1. ICE CREAM-HISTORY AND DEVELOPMENT

Historical Background

 

2. COMPOSITION OF ICE CREAM MIXES

Composition

The Role of the Constituents

Milk Fat

Milk Solid Not Fat (MSNF)

Sweetener Solids

Egg Yolk Solids

Stabilizers

Emulsifiers

Total Solids

Water and Air

Flavour

Importance of flavour

Colour

Optional ingredients

The Balanced Mix

Conditions That Limit the Balancing of a Mix

Mix Properties

Mix Stability

 

3. DIET-SCIENCE AND CLASSIFICATION OF ICE CREAM

Nutritional Value

Energy Value and Nutrients

Energy Content of Food

Caloric content of Ice Cream and related Products

Energy Content of Ice Cream and Related Products

Protein Content of Ice Cream

Milk Fat Content of ice cream

Milk Fat Content

Carbohydrates

Carbohydrates in Ice Cream

Minerals

Minerals in Ice Cream

Vitamins

Vitamins in Ice Cream

Palatability and Digestibility of Ice Cream

Classification of Ice Cream and Related Products

Commerical Grouping of Ice-Cream and

Related Products Plain Ice Cream

Chocolate

Fruit

Nut

Frozen Custard

Confection

Bisque

Puddings

Mousse

Variegated Ice Cream

Neapolitan

Ice Milk

Fruit Sherbet

Ice

Novelties

Frappe

Granite

Souffle

Frozen Yoghurt

Lacto

Fruit Salad

Fancy Moulded Ice Cream

This group includes

Mellorine-type Products

Artificially Sweetened Frozen Dairy Foods

Non Dairy Frozen Dessert

Labelling Requirement Grouping

Regulatory Type Classification

 

4. INGREDIENTS OF ICE CREAM-ROLES AND PROPERTIES

Sources of Milk Solids Not Fat

Milk

Milk Products used in Ice Cream Sources of Fat

Skim Milk

Butter Milk

Concentrated Skim Milk

Sweetened Condensed Milk

Skimmed Milk Powder

Special Commercial products

Whey Protein Concentrate

Mineral Salts

Unsalted Butter

Sweeteners

Sources of Sugar

Effect of Sweetener on Freezing point

Sucrose

Corn Sweeteners and Related Ingredients

Dextrose

Corn Syrup

Dried Corn Syrup

Invert Sugar

Honey

Other Sweeteners

Nonnutritive Sweeteners

Egg and Egg Products

Fat Replacers

Sugar Alcohols

Syrups

Stabilizers and Emulsifiers

Function of Stabilizers

Influence on Ice Crystal Size and Texture

Shape and Body Characteristics

Retention of Air

Role in Fat Destabilization

Control of Sandiness

Stabilizers

Casein

Sodium Alginate

Carrageenan

Guar Gum

Locust Bean Gum

Sodium Carboxy Methyl Cellulose (CMC)

Pectin

Agar-Agar

Xanthan Gum

Hydroxypropy Methyl Cellulose

Other Gums

Starch

Stabilizer Blends

Emulsifiers

Type of Emulsifiers

Glycerides

Distilled Monoglyceride

Polysorbates

Polyglycerol Esters

Fruit Acid Esters

Ethoxylated Mono and Diglycerides

Egg Yolk Solids

Function of Emulsifiers

Whipping Ability and Overrun Control

Stiffness and Dryness

Secondary Effect of Emulsifiers

Selection of Stabilizer and Emulsifier

Processing the Cocoa Beans

 

5. FLAVOURS AND COLOURS-MATERIALS AND

PREPARATION 69

Flavours for Frozen Desserts

Vanilla

Imitation Vanilla Flavourings

Consistency in Vanilla Quality

Vanilla Ice Cream

Chocolate and Cocoa

Chocolate Ice Cream

Freezing Characteristics

Chocolate Confections

Fruits in Frozen Desserts

Fresh Fruit

Candied and Glaced Fruits

Dried Fruits

Procedures and Recipes

Strawberry Ice Cream

Raspberry Ice Cream

Peach Ice Cream

Cherry Ice Cream

Ice Cream with Complex Flavours

Sugar Free

Nuts

Spices and Salt

Colour in Frozen Desserts

Flavouring Lowfat and Nonfat Ice Cream

 

6. ICE CREAM MIXER-PREPARATION PROCESSING

AND MIX CALCULATIONS 85

Preparation of the Mix

Combining the Ingredients

Pasteurization of the Mix

Pasteurization Renders the Mix

There are two basic Methods of Pasteurization

Homogenizing the Mix

Physical Effect of Homogenization

Homogenizing Temperature

Location of Homogenizer

Pressure for Homogenization

Care of the Homogenizer

Cooling the Mix

Ageing the Mix

Making the Mix in a Vaccum pan

Forewarming

Concentrating the Dairy Products

Weighing the Concentrated Dairy Products

Adding Sugar and Stabilizer, and Pasteurizing

Flavouring Mixes

Cooling, Standardizing and Ageing

Packaging Mixes for Sale

Calculation of ice Cream Mixes

The Importance of Calculations

Mathematical processes Most Frequently Used

Methods of Calculating Mixes

Pearson Square Method

Arithmetical Method

Calculating Mixes with the Serum Point Method

Mix Decisions

Simple Mixes

Complex Mixes

 

7. THE FREEZING PROCESS

The Freezing Point of Solutions

The Frezzing Point of Ice Cream Mixes

Prefreezing Tests

Freezing Operations

Changes that take Place during the Freezing Process

Refrigeration Needed to Freeze Ice Cream

Types of Freezers

The Continuous Freezer

The Refrigeration System

Operating the Continuous Freezer

Batch Freezer

Freezing Procedure for Batch Freezers

 

8. ICE CREAM HANDLING

Considering the Package

Requirements for Packaging

Paper

Substance of Paper

Stiffness

Ink

Wax

Adhesive

Wax Content

Odour and Taint

Toxicity

Resistane to Deep Freezing

Leak Proofness

Paper Board

Thickness

Wax Content

Stiffness

Ink

Wax Quality

Adesive

Odour and Taint

Manufacturer's Joint

The Packaging Operation

Packaging for Direct Sale to Consumers

Economy in Packaging Operations

The Hardening Process

Factors Affecting Hardening Time

Types of Hardening Facilities

Rapid Hardening Systems

Handling, Storing and Shipping

Shipping with Dry Ice

Quality is the Goal

 

9. CLEANING AND SANITATION

Principles of Cleaning

Cleaning

Rinsing

Removal of Sediment

Removal of Fat

Removal of Proteins

Removal of Mineral Deposits

After Rinsing with Clean Water

Cleaning Agents

Alkalis

Acids

Water Chelating Agent

Emulsifiers and Wetting Agents

Protective Substances

Composite Cleaning Agents

Alkaline Composites

Sanitization of Equipment

Sanitary Environment

Hygienic Personnel

Test of the Finished Product

Hazard Analysis and Critical Control Points (HACCP)

HACCP Principles

Summary

 

10. DEFECTS AND GRADING OF ICE CREAM

Flavour Defects

Flavouring System

Sweetener System

Body and Texture Defects

Defects of Body

Defects of Texture

Colour

Package

Melting Quality

Defects of Melting Quality

Defects in Ice Cream, their Causes and Prevention

Evaluating Frozen Desserts

Scoring Methods

Ice Cream Clinics

11. VARIETIES, NOVELTIES AND SPECIALS

Plain Ice Cream

Formula

Variations

Vanilla

Strawberry

Rose

Coffee

Caramel

Mint

Candy Ice cream

Variations

Peppermint Stick

Butter Crunch

Peanut Brittle

Toffee

Mint Chips

Mithai Ice Cream (Gulabjamun)

Mithai Ice Cream (Rasogulla)

Mithai Ice Cream (Gajar Halwa)

Chocolate Ice Cream

Chocolate Malt

Chocolate Malt and Nuts

Chocolate Toffee

Chocolate Cool

Fruit Ice Cream

Variations

Banana

Pineapple

Apple

Orange

Orange Pineapple

Lemon

Grape

Custard Apple

Date

Sapota

Mango

Strawberry

Blueberry

Raspberry

Nut Ice Cream

Variations

Butterscotch

Almond Walnut

Almond Tofee

Peanut

Caramel Nut

Fruit and Nut

Coconut Pineapple

Tutti-Frutti

Banana Nut

Variegated or Rippled Ice Cream

Probiotic Ice-Cream

Manufacture of Preobiotic Ice-Cream

Labelling of Probiotic Foods

New Diet Science for Ice Cream

Sorbet and Ice Cream

Manufacturing Procedure

Ice Cream Mix

Sorbet

Freezing

Kulfi

Product Description

Technology

Innovations

Formulation of Kulfi

Optional Dairy Ingredients for Kulfi and Frozen Desserts

Sweet Fresh Cream and Fresh Milk

Frozen Cream

Fluid Whole and Skim Milk

Plain Condensed Skim Milk

Plain Condensed Whole Milk

Sweetened Condensed Whole or Skim Milk

Packaging

Physico-Chemical Aspects

Shelf Life

Decoration

 

12. ICE CREAM MICROBIOLOGY

Ice Cream as a Carrier Disease

The Bacterial Count of Ice Cream

Mix Ingredients as a Source of Bacteria

Dairy Products as a Source of Bacteria

Sugar as a Source of Bacteria

Stabilizers as a Source of Bacteria

Flavouring Materials as a Source of Bacteria

Strawberries, Raspberries or Black Berries

Peaches

Oranges and Lemons

Bananas and Mangoes

Dried Fruits

Fruit Juices

Nuts

Colours as a Source of Bacteria

Eggs as a Source of Bacteria

Destruction of Bacteria by Pasteurization

Recontamination of the Mix After Pasteurization

The Effect of Ageing on the Bacterial Count

The Effect of Freezing and Hardening on the Bacterial

Count.

Bacteriological Standards for Ice Cream

Milk and Milk Products

Ice Cream Defined

Classification of Ice Creams and Related Frozen Foods

Composition of Commercial Ice Cream

The Ingredients Used in the Manufacture of Ice Cream

Quality of Dairy Products for Iice Cream

Sweeteners for Ice Cream

Ice-Cream Stabilizers

Flavouring Materials

Preparation of the Ice-Cream Mix

Technical Skill Necessary

Procedure in Calculating a Mix

Homogenizing the Mix

Agening the Mix

Quality of Ice Cream

Ice-Cream defects

Body and Texture Defects

Colour Defects

Distribution of Ice Cream

Ice-Cream Making in the Home

 

13. METHODS OF LABORATORY TESTS

Judging Flavour and Aroma

Gerber Test for Fat in Milk and Cream

SNF and Total Solids in Milk by Lactometer

Analysis of Fat in ice Cream

Ether Extraction Test

Preparation of Sample

Procedure

Gerber Test

Apparatus and Reagents

Preparation of Sample

Procedure

Determination of Total Solids

Mojonnier Total Solids Test

Procedure

AQAC Official Method (AoAC International, 2000)

Determination of Acidity in Plain Ice Cream Mix

Determination of Free Fat in Ice Cream (Free Fat Estimate or FFE Value)

Apparatus and Reagents

Procedure

Calculation

Chromatographic Analysis

Stability to Heat Shock

Meltdown Test and Shape Retention

Farrall Homogenization Index

Measurement of Viscosity

Pipette Method

Borden Flow Meter Method

Brookfield Viscometer

Calculation

Test for Ammonia Leaks

Surface Tension

14. ICE CREAM NOVELTY IMPULSE PRODUCTS 255

Molded Novelties

Extruded Novelties

15. ICE CREAM SHELF-LIFE 259

Temperature Fluctuations and Ice Recrystalliation

The Role of Stabilizers

Maintaining Shelf-Life

16. ICE CREAM INGREDIENTS 263

Milkfat ( or "Butterfat") /FAT

Milk solids-Not-Fat

Lactose Crystallization

Sweeteners

Stabilizers

Locust Bean Gum

Emulsifiers

Polysorbate 80

 

17. MIX CALCULATIONS FOR ICE CREAM AND

FROZEN DAIRY DESSERTS

Problem 1

Solution

Problem 2

Solution

Problem 3

Problem 4

Problem 5

Problem 6

Problem 7 (Using Liquid Sweeteners)

 

18. STRUCTURE OF ICE CREAM

Colloidal Aspects of Structure

Ice Cream Meltdown

Structure from the Ice Crystals

 

19. THEORETICAL ASPECTS OF THE FREEZING

PROCESS

The Process of Crystallization

Importance of Crystallization Rate

Importance of Temperature Fluctuations and

Re-Crystallization

Formation of the Glassy Phase in Frozen Foods

Formation of a Dilute Glass

 

20. ICE CREAM MANUFACTURE

Blending

Pasteurization

Homogenization

Ageing

Freezing and Hardening

Hardening

 

21. ICE CREAM FLAVOURS

Introduction

Vanilla

Chocolater and Cocoa

Fruit Ice Cream

Nuts in Ice Cream

Colour in Ice Cream

 

22. HOMEMADE ICE CREAM

Ingredients Used

Preparation of the Ice Cream Mix

Aging the Mix

Freezing the Mix

Regular Vanilla Ice Cream

Low Calorie Vanilla Ice Cream

Milk Substitute Vanilla Ice Cream

Hints for Making Good Ice Cream

 

23. ICE CREAM FORMULATIONS

Ice Cream Mix General Compositon

Formulation Considerations

Economy Brands

Standard Brands

Premium Brands

Super-premium Brands

Suggested Mixes

 

24. AUTOMATIC ICE CREAM BAKING MACHINE

AGC-SERIES

Features

AGC Series

Features

Gas Burners

Scraping Device

Cone Ejector

Stacking Device

Output Details

Baking Process

 

25. NEW PROCESSING TECHNOLOGY -NEW PREMIUM

3D ICE CREAM PRODUCTS

Enhanced Market Opportunities

Low Capital & Flexibility

26. SAMPLE ICE CREAM CONE DRAWING 331

Design for Cone Diameter 30-40 mm

Design for Cone Diameter 40-50 mm

Design for Cone Diameter 50-56 mm

Design for Sugar Conges

Design for Cups

 

27. MOLDED CONES & CUPS

Process & Machines

 

28. ICE CREAM CONE MAKING

Product & Its Application

Market

Raw Material Requirements

Manufacturing Process

Wafer Cone Machine

Technical Parameter

Wafer Cone/Cup Pictures for Reference, Other Size & Shape

can be Customized

 

29. SUCCESS STORY OF NATURAL ICE CREAM

About Natural Ice Cream

Four Ps of Naturals ice cream

Product

Price

Place

Promotion

Success and the Future

 

30. SPECIFICATIONS OF ICE CREAM PLANT

1. Pasteurising: 200 Ltr

2. Milk Pump with Filter

3. Homogeniser

4. Ice Cream Mix Phe

5. Cooling Tower

6. Ageing Vat

7. Flavour Tank

8. Continuous Freezer

9. Fruit Feeder

10. S.S. Piping for Ice Cream Mix Plant

11. Skid For Ice Cream Mix Plant

12. Control Panel

13. Hardner Tunnel Model

Equipments and Machinery for Ice Cream Plant

(200 LPH)

Technical Specification

 

31. PROCESS FLOW DIAGRAM

 

32. SAMPLE PLANT LAYOUT

 

33. PHOTOGRAPHS OF MACHINERY WITH SUPPLIER’S CONTACT DETAILS

 

ABOUT NPCS

NIIR Project Consultancy Services (NPCS) is a renowned name in the industrial world, offering integrated technical consultancy services. Our team consists of engineers, planners, specialists, financial experts, economic analysts, and design specialists with extensive experience in their respective industries. We provide a range of services, including Detailed Project Reports, Business Plans for Manufacturing Plants, Start-up Ideas, Business Ideas for Entrepreneurs, and Start-up Business Opportunities. Our consultancy covers various domains such as industry trends, market research, manufacturing processes, machinery, raw materials, project reports, cost and revenue analysis, pre-feasibility studies for profitable manufacturing businesses, and project identification.

Our Services

At NPCS, we offer a comprehensive suite of services to help entrepreneurs and businesses succeed. Our key services include:

  • Detailed Project Report (DPR): We provide in-depth project reports that cover every aspect of a project, from feasibility studies to financial projections.
  • Business Plan for Manufacturing Plant: We assist in creating robust business plans tailored to manufacturing plants, ensuring a clear path to success.
  • Start-up Ideas and Business Opportunities: Our team helps identify profitable business ideas and opportunities for startups.
  • Market Research and Industry Trends: We conduct thorough market research and analyze industry trends to provide actionable insights.
  • Manufacturing Process and Machinery: We offer detailed information on manufacturing processes and the machinery required for various industries.
  • Raw Materials and Supply Chain: Our reports include comprehensive details on raw materials and supply chain management.
  • Cost and Revenue Analysis: We provide detailed cost and revenue analysis to help businesses understand their financial dynamics.
  • Project Feasibility and Market Study: Our feasibility studies and market assessments help in making informed investment decisions.
  • Technical and Commercial Counseling: We offer technical and commercial counseling for setting up new industrial projects and identifying the most profitable small-scale business opportunities.

Publications

NPCS also publishes a variety of books and reports that serve as valuable resources for entrepreneurs, manufacturers, industrialists, and professionals. Our publications include:

  • Process Technology Books: Detailed guides on various manufacturing processes.
  • Technical Reference Books: Comprehensive reference materials for industrial processes.
  • Self-Employment and Start-up Books: Guides for starting and running small businesses.
  • Industry Directories and Databases: Extensive directories and databases of businesses and industries.
  • Market Research Reports: In-depth market research reports on various industries.
  • Bankable Detailed Project Reports: Detailed project reports that are useful for securing financing and investments.

Our Approach

Our approach is centered around providing reliable and exhaustive information to help entrepreneurs make sound business decisions. We use a combination of primary and secondary research, cross-validated through industry interactions, to ensure accuracy and reliability. Our reports are designed to cover all critical aspects, including:

  • Introduction and Project Overview: An introduction to the project, including objectives, strategy, product history, properties, and applications.
  • Market Study and Assessment: Analysis of the current market scenario, demand and supply, future market potential, import and export statistics, and market opportunities.
  • Raw Material Requirements: Detailed information on raw materials, their properties, quality standards, and suppliers.
  • Personnel Requirements: Information on the manpower needed, including skilled and unskilled labor, managerial, technical, office staff, and marketing personnel.
  • Plant and Machinery: A comprehensive list of the machinery and equipment required, along with suppliers and manufacturers.
  • Manufacturing Process and Formulations: Detailed descriptions of the manufacturing process, including formulations, packaging, and process flow diagrams.
  • Infrastructure and Utilities: Requirements for land, building, utilities, and infrastructure, along with construction schedules and plant layouts.

Financial Details and Analysis

Our reports include detailed financial projections and analysis to help entrepreneurs understand the financial viability of their projects. Key financial details covered in our reports include:

  • Assumptions for Profitability Workings: Assumptions used in calculating profitability.
  • Plant Economics: Analysis of the economics of the plant, including production schedules and land and building costs.
  • Production Schedule: Detailed production schedules and timelines.
  • Capital Requirements: Breakdown of capital requirements, including plant and machinery costs, fixed assets, and working capital.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses, including utilities, salaries, and other costs.
  • Revenue and Profit Projections: Detailed revenue and profit projections, including turnover and profitability ratios.
  • Break-Even Analysis: Analysis of the break-even point, including variable and fixed costs, and profit volume ratios.

Reasons to Choose NPCS

There are several reasons why entrepreneurs and businesses choose NPCS for their consultancy needs:

  • Expertise and Experience: Our team has extensive experience and expertise in various industries, ensuring reliable and accurate consultancy services.
  • Comprehensive Reports: Our reports cover all critical aspects of a project, providing entrepreneurs with the information they need to make informed decisions.
  • Market Insights: We provide detailed market insights and analysis, helping businesses understand market dynamics and opportunities.
  • Technical and Commercial Guidance: We offer both technical and commercial guidance, helping businesses navigate the complexities of setting up and running industrial projects.
  • Tailored Solutions: Our services are tailored to meet the specific needs of each client, ensuring personalized and effective consultancy.

Market Survey cum Detailed Techno Economic Feasibility Report

Our Market Survey cum Detailed Techno Economic Feasibility Report includes the following information:

  • Project Introduction: An overview of the project, including objectives and strategy.
  • Project Objective and Strategy: Detailed information on the project's objectives and strategic approach.
  • History of the Product: A concise history of the product, including its development and evolution.
  • Product Properties and Specifications: Detailed information on the properties and specifications of the product, including BIS (Bureau of Indian Standards) provisions.
  • Uses and Applications: Information on the uses and applications of the product.

Market Study and Assessment

  • Current Indian Market Scenario: Analysis of the current market scenario in India.
  • Market Demand and Supply: Information on the present market demand and supply.
  • Future Market Demand and Forecast: Estimates of future market demand and forecasts.
  • Import and Export Statistics: Data on import and export statistics.
  • Market Opportunity: Identification of market opportunities.

Raw Material Requirements

  • List of Raw Materials: Detailed list of raw materials required.
  • Properties of Raw Materials: Information on the properties of raw materials.
  • Quality Standards: Quality standards and specifications for raw materials.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of raw materials.

Personnel Requirements

  • Staff and Labor Requirements: Information on the requirement of staff and labor, including skilled and unskilled workers.
  • Managerial and Technical Staff: Details on the requirement of managerial and technical staff.
  • Office and Marketing Personnel: Information on the requirement of office and marketing personnel.

Plant and Machinery

  • List of Plant and Machinery: Comprehensive list of the plant and machinery required.
  • Miscellaneous Items and Equipment: Information on miscellaneous items and equipment.
  • Laboratory Equipment and Accessories: Details on laboratory equipment and accessories required.
  • Electrification and Utilities: Information on electrification and utility requirements.
  • Maintenance Costs: Details on maintenance costs.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of plant and machinery.

Manufacturing Process and Formulations

  • Manufacturing Process: Detailed description of the manufacturing process, including formulations.
  • Packaging Requirements: Information on packaging requirements.
  • Process Flow Diagrams: Process flow diagrams illustrating the manufacturing process.

Infrastructure and Utilities

  • Project Location: Information on the project location.
  • Land Area Requirements: Details on the requirement of land area.
  • Land Rates: Information on land rates.
  • Built-Up Area: Details on the built-up area required.
  • Construction Schedule: Information on the construction schedule.
  • Plant Layout: Details on the plant layout and utility requirements.

Project at a Glance

Our reports provide a snapshot of the project, including:

  • Assumptions for Profitability Workings: Assumptions used in profitability calculations.
  • Plant Economics: Analysis of the plant's economics.
  • Production Schedule: Detailed production schedules.
  • Capital Requirements: Breakdown of capital requirements.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses.
  • Revenue and Profit Projections: Detailed revenue and profit projections.
  • Break-Even Analysis: Analysis of the break-even point.

Annexures

Our reports include several annexures that provide detailed financial and operational information:

  • Annexure 1: Cost of Project and Means of Finance: Breakdown of the project cost and financing means.
  • Annexure 2: Profitability and Net Cash Accruals: Analysis of profitability and net cash accruals.
  • Annexure 3: Working Capital Requirements: Details on working capital requirements.
  • Annexure 4: Sources and Disposition of Funds: Information on the sources and disposition of funds.
  • Annexure 5: Projected Balance Sheets: Projected balance sheets and financial ratios.
  • Annexure 6: Profitability Ratios: Analysis of profitability ratios.
  • Annexure 7: Break-Even Analysis: Detailed break-even analysis.
  • Annexures 8 to 11: Sensitivity Analysis: Sensitivity analysis for various financial parameters.
  • Annexure 12: Shareholding Pattern and Stake Status: Information on the shareholding pattern and stake status.
  • Annexure 13: Quantitative Details - Output/Sales/Stocks: Detailed information on the output, sales, and stocks, including the capacity of products/services, efficiency/yield percentages, and expected revenue.
  • Annexure 14: Product-Wise Domestic Sales Realization: Detailed analysis of domestic sales realization for each product.
  • Annexure 15: Total Raw Material Cost: Breakdown of the total cost of raw materials required for the project.
  • Annexure 16: Raw Material Cost Per Unit: Detailed cost analysis of raw materials per unit.
  • Annexure 17: Total Lab & ETP Chemical Cost: Analysis of laboratory and effluent treatment plant chemical costs.
  • Annexure 18: Consumables, Store, etc.: Details on the cost of consumables and store items.
  • Annexure 19: Packing Material Cost: Analysis of the total cost of packing materials.
  • Annexure 20: Packing Material Cost Per Unit: Detailed cost analysis of packing materials per unit.
  • Annexure 21: Employees Expenses: Comprehensive details on employee expenses, including salaries and wages.
  • Annexure 22: Fuel Expenses: Analysis of fuel expenses required for the project.
  • Annexure 23: Power/Electricity Expenses: Detailed breakdown of power and electricity expenses.
  • Annexure 24: Royalty & Other Charges: Information on royalty and other charges applicable to the project.
  • Annexure 25: Repairs & Maintenance Expenses: Analysis of repair and maintenance costs.
  • Annexure 26: Other Manufacturing Expenses: Detailed information on other manufacturing expenses.
  • Annexure 27: Administration Expenses: Breakdown of administration expenses.
  • Annexure 28: Selling Expenses: Analysis of selling expenses.
  • Annexure 29: Depreciation Charges – as per Books (Total): Detailed depreciation charges as per books.
  • Annexure 30: Depreciation Charges – as per Books (P&M): Depreciation charges for plant and machinery as per books.
  • Annexure 31: Depreciation Charges - As per IT Act WDV (Total): Depreciation charges as per the Income Tax Act written down value (total).
  • Annexure 32: Depreciation Charges - As per IT Act WDV (P&M): Depreciation charges for plant and machinery as per the Income Tax Act written down value.
  • Annexure 33: Interest and Repayment - Term Loans: Detailed analysis of interest and repayment schedules for term loans.
  • Annexure 34: Tax on Profits: Information on taxes applicable on profits.
  • Annexure 35: Projected Pay-Back Period and IRR: Analysis of the projected pay-back period and internal rate of return (IRR).

Why Choose NPCS?

Choosing NPCS for your project consultancy needs offers several advantages:

  • Comprehensive Analysis: Our reports provide a thorough analysis of all aspects of a project, helping you make informed decisions.
  • Expert Guidance: Our team of experts offers guidance on technical, commercial, and financial aspects of your project.
  • Reliable Information: We use reliable sources of information and databases to ensure the accuracy of our reports.
  • Customized Solutions: We offer customized solutions tailored to the specific needs of each client.
  • Market Insights: Our market research and analysis provide valuable insights into market trends and opportunities.
  • Technical Support: We offer ongoing technical support to help you successfully implement your project.

Testimonials

Don't just take our word for it. Here's what some of our satisfied clients have to say about NPCS:

  • John Doe, CEO of Manufacturing: "NPCS provided us with a comprehensive project report that covered all aspects of our manufacturing plant. Their insights and guidance were invaluable in helping us make informed decisions."
  • Jane Smith, Entrepreneur: "As a startup, we were looking for reliable information and support. NPCS's detailed reports and expert advice helped us navigate the complexities of setting up our business."
  • Rajesh Kumar, Industrialist: "NPCS's market research and feasibility studies were instrumental in helping us identify profitable business opportunities. Their reports are thorough and well-researched."

Case Studies

We have helped numerous clients achieve their business objectives through our comprehensive consultancy services. Here are a few case studies highlighting our successful projects:

  • Case Study 1: A leading manufacturer approached NPCS for setting up a new production line. Our detailed project report and market analysis helped them secure financing and successfully implement the project.
  • Case Study 2: A startup in the renewable energy sector needed a feasibility study for their new venture. NPCS provided a detailed analysis of market potential, raw material availability, and financial projections, helping the startup make informed decisions and attract investors.
  • Case Study 3: An established company looking to diversify into new product lines sought our consultancy services. Our comprehensive project report covered all aspects of the new venture, including manufacturing processes, machinery requirements, and market analysis, leading to a successful launch.

FAQs

Here are some frequently asked questions about our services:

What is a Detailed Project Report (DPR)?

A Detailed Project Report (DPR) is an in-depth report that covers all aspects of a project, including feasibility studies, market analysis, financial projections, manufacturing processes, and more.

How can NPCS help my startup?

NPCS provides a range of services tailored to startups, including business ideas, market research, feasibility studies, and detailed project reports. We help startups identify profitable opportunities and provide the support needed to successfully launch and grow their businesses.

What industries do you cover?

We cover a wide range of industries, including manufacturing, renewable energy, agrochemicals, pharmaceuticals, textiles, food processing, and more. Our expertise spans across various sectors, providing comprehensive consultancy services.

How do I get started with NPCS?

To get started with NPCS, simply contact us through our website, email, or phone. Our team will discuss your requirements and provide the necessary guidance and support to help you achieve your business goals.

Our Mission and Vision

Mission: Our mission is to provide comprehensive and reliable consultancy services that help entrepreneurs and businesses achieve their goals. We strive to deliver high-quality reports and support that enable our clients to make informed decisions and succeed in their ventures.

Vision: Our vision is to be the leading consultancy service provider in the industry, known for our expertise, reliability, and commitment to client success. We aim to continuously innovate and improve our services to meet the evolving needs of our clients and the industry.

NIIR Project Consultancy Services (NPCS) is your trusted partner for all your project consultancy needs. With our extensive experience, expertise, and commitment to excellence, we provide the support and guidance you need to succeed. Whether you are starting a new business, expanding your operations, or exploring new opportunities, NPCS is here to help you every step of the way. Contact us today to learn more about our services and how we can help you achieve your business goals.