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The Complete Technology Book on Alcoholic and Non-Alcoholic Beverages (2nd Revised Edition) (Fruit Juices, Sugarcane Juice, Whisky, Beer, Microbrewery, Rum and Wine)
The Complete Technology Book on Alcoholic and Non-Alcoholic Beverages (2nd Revised Edition) (Fruit Juices, Sugarcane Juice, Whisky, Beer, Microbrewery, Rum and Wine) ( New Arrival ) ( ) ( ) ( ) ( )
Author NPCS Board of Consultants & Engineers ISBN 9788178331805
Code ENI209 Format Paperback
Price: Rs 2275   2275 US$ 200   200
Pages: 576 Published 2018
Publisher Asia Pacific Business Press Inc.
Usually Ships within 5 days

Description:

Alcoholic Beverage contains more than a minimal amount of ethyl alcohol or ethanol. They are classified into three general classes called beer, wine, and spirit. Non-Alcoholic Beverages are considered as the non-alcoholic version of alcoholic beverages. Non-alcoholic beverages include drinks that contains less than 0.5% alcohol. Changing tastes and preferences of consumers and inclination toward consumption of convenience food and beverages have led to the rise in demand for non-alcoholic beverages in the last few years.

The global beverage market looks good with opportunities for alcoholic and non-alcoholic beverages. It is expected to reach in $trillion and is forecast to grow at a CAGR of 3.0%. The major drivers for the growth of this market are growing urbanization, and disposable income. The non-alcoholic segment is expected to show above average growth. Consumer preferences, growing population, and health awareness are the major drivers.

Within global beverage industry, beer is expected to remain the largest segment by value. Acceptance of alcohol consumption by consumers, population base of the young generation, and increasing per capita income are the major driving forces that spur growth for this segment over the forecast period. The rapidly invading global culture is also ensuring a rising numbers of Beer Cafés and Microbreweries across the World.

The major contents of the book are Grape Juice Processing, Apple Juice, Tropical Fruit Juices, Chemistry and Technology of Citrus Juices and By Products, Beer, Whisky, Rum, Table Wines, Carbonation and Filling, Flavouring and Emulsions, Microbrewery, Manufacturing Process, Process Flow Diagrams, Addresses of Plant &Machinery Suppliers and Photographs of Machineries.

It will be a standard reference book for Professionals, Entrepreneurs, Agriculturists, Agriculture Universities, Food Technologists, those studying and researching in this important area and others interested in the field of Alcoholic and Non-Alcoholic Beverages Products Manufacturing.

 

Content

 

CONTENTS

1.      INTRODUCTION

 

2.      CARBONATION AND FILLING

Introduction

Carbonation

The nature and effects of carbonation

Properties of carbondioxide

Equilibrium pressure

Measurement of carbonation

Carbonation determination

Carbonators

Designs of carbonators

Air exclusion

Proportioners

Fillers and Filling Valves

Basic filling valve operation

Filling valve development and the

influence of ambient filling

 

3.      FLAVOURINGS AND EMULSIONS

Flavourings

Legislation

Creation

Production

Emulsions

Manufacture

Application of Flavourings and Emulsions

Selection

Methods of use

Evaluations

 

4.      GRAPE JUICE PROCESSING

History of Grape Juice Processing in North America

Grape Cultivars

The Chemistry of Grape Juice

Carbohydrates

Acids

Mineral content

Phenolic

Volatiles

Modern Grape Juice Processing

Harvesting/ripening

Stemmer/crusher operation

Hot-break process

De-juicing/pressing operation

Coarse filtration

Bulk storage and tartrate precipitation

Enzyme clarification

Polish (fine) filtration

Hot fill

Process Alternatives

Cold-pressing

Aseptic process

Concentration

Sulfur dioxide preservative

 

5.      PROCESSING OF CITRUS JUICES

Introduction

Fruit Harvesting and Transport

Unloading and Storage of Fruit

Fruit Transfer from Storage Bins to Extractors

Juice Extraction and Finishing

Extractors

Finishing

Juice Processing for Pasteurized Single Strength

Juice Processing for Concentrate

Characteristics of 1950s evaporators

Modern evaporators for citrus fruit

Essence Recovery

Chilled Juice from Concentrate

Pulp Wash

Frozen Pulp Processing

Manufacture of Citrus Cold Pressed Oil

Manufacture of Livestock Feed from Citrus Peel

Peel dryer

Waste heat evaporator

 

6.      APPLE JUICE

General Background

Juice extraction

Pomace disposal

Blending and packaging

Natural Style Juices

Clarified Juice and Concentrate

Enzyming

Pulp enzyming

Fining

Concentrates

Hazes and deposits

Authentication and Adulteration

Composition of Apple Juice

Sugars and sorbitol

Starch & pectin

Organic acids

Protein and amino acids

Polyphenols and colour

Minerals

Volatile components

Other flavour aspects

Microbiology

Food Tests

Test for the presence of pectin in clarified Juice

Test for the presence of starch

Test fining with gelatin

Test fining with gelatin/kieselsol

Test for overfining

 

7.      CHEMISTRY AND TECHNOLOGY OF CITRUS JUICES AND BY-PRODUCTS

Principal Citrus Cultivars

Origin of citrus

Commercial citrus regions

Citrus growing areas

Effect of frost

Effect of soil

Composition and Structure of Citrus Fruits and Juices of Various Cultivars

General relationship

Organic acids

Carbohydrates

Color pigments

Vitamins and inorganic constituents

Flavonoids

Lipids

Operational Procedures and Effects on Quality and Shelf Life of Citrus Juices

Outline of good manufacturing and processing procedures

Concentrate handling for reprocessing and/or Reconstruction

Sanitation or stabilization

Water for reconstitution use

Processing of chilled high and low pulp reconstituted orange juice

Finished product handling and storage

Citrus Juice Flavor Enhancement with Natural Citrus Volatiles

Components of citrus juice flavor

Citrus flavor enhancement technology

Citrus oils and aroma and their recovery

Pectic Substances and Relationship of Citrus Enzymes to Juice Quality

Effect of Time, Temperature and other Factors on Citrus Products

 

8.      TROPICAL FRUIT JUICES

Introduction

Guava

Mango

Passionfruit

Pineapple

Other Tropical Fruits

Acerola

Banana

Kiwifruit

Lulo

Papaya

Soursop

Umbu

Tropical Fruit Juices in Europe Today

The Future

 

9.      WHISKY

Introduction

History of Whisky Production

Outline of the Whisky-producing Process

Individual Operations

Raw materials

Mashing and cooking

Fermentation

Distillation

Maturation and ageing

Blending and colouring

Effluent disposal and spent grains recovery

Organoleptically Important Components of Whisky

Concentrations of organoleptically important compounds

Chemical nature of organoleptically important compounds

Contribution of compounds to organoleptic properties

Origin of organoleptically important compounds

 

10.    BEER

Introduction

Historical Aspects of Brewing

Prehistoric and early historic

Brewing in Europe

Outline of the Brewing Process

Malting

Suitability of barley for brewing

the malting process

Kilning

Mashing

Brewing liquor

Mash-tun ingredients other than malt

Mashing systems

Enzymolysis in the mash tun

Sparging

Direct Conversion of Barley to wort

Wort Boiling and Cooling

General

Hops and hopping

Wort clarification and cooling

Fermentation

Brewing yeasts

Biochemical events during brewing fermentations

Physical behaviour of yeast

Fermentation systems

Beer Treatments

Maturation and conditioning

Haze prevention

Yeast removal

Pasteurization

Post-fermentation bittering

Beer Properties

Colour and clarity

Foam

Flavour and aroma

General composition and dietary value of beer

Beer Defects

Gushing

Microbiological spoilage

Oxidation flavour, stale flavour and other off-flavours

The State of the Industry

Types of beer brewed

 

11.    RUM

Introduction

Production of Rum

Types of rum and the raw materials used

Pretreatment of the raw materials

Fermentation

Distillation

Maturing

Aroma Compounds of Rum and their Formation

Higher alcohols

Fatty acids

Esters

Phenolic compounds

Nitrogenous compounds

Sulphur-containing compounds

Lactones

Carbonyl compounds

 

12.    TABLE WINES

Introduction

Some Economic Aspects of the History of Wine Making

Grapes

Must Treatment

Alcoholic Fermentation

Post Fermentation Operations

Microbiological Stabilization

Malo-lactic fermentation

Microbiological spoilage,

Sulphur dioxide addition

 

13.    MICROBREWERY

The Brewing Process

Process of Brewing Beer

Brewery Equipments

 

14.    SUGARCANE JUICE PROCESSING, PRESERVATION

AND ASEPTIC PACKAGING

Sugar Processing - Juice Extraction,

Clarification and Concentration

Nutritional Composition

Sugarcane Juice Extraction

 

15.    SAMPLE PLANT LAYOUT

 

16.    PROCESS FLOW DIAGRAMS (PFD)

 

17.    PHOTOGRAPHS OF MACHINERY WITH SUPPIER’S CONTACT DETAILS

 

ABOUT NPCS

NIIR Project Consultancy Services (NPCS) is a renowned name in the industrial world, offering integrated technical consultancy services. Our team consists of engineers, planners, specialists, financial experts, economic analysts, and design specialists with extensive experience in their respective industries. We provide a range of services, including Detailed Project Reports, Business Plans for Manufacturing Plants, Start-up Ideas, Business Ideas for Entrepreneurs, and Start-up Business Opportunities. Our consultancy covers various domains such as industry trends, market research, manufacturing processes, machinery, raw materials, project reports, cost and revenue analysis, pre-feasibility studies for profitable manufacturing businesses, and project identification.

Our Services

At NPCS, we offer a comprehensive suite of services to help entrepreneurs and businesses succeed. Our key services include:

  • Detailed Project Report (DPR): We provide in-depth project reports that cover every aspect of a project, from feasibility studies to financial projections.
  • Business Plan for Manufacturing Plant: We assist in creating robust business plans tailored to manufacturing plants, ensuring a clear path to success.
  • Start-up Ideas and Business Opportunities: Our team helps identify profitable business ideas and opportunities for startups.
  • Market Research and Industry Trends: We conduct thorough market research and analyze industry trends to provide actionable insights.
  • Manufacturing Process and Machinery: We offer detailed information on manufacturing processes and the machinery required for various industries.
  • Raw Materials and Supply Chain: Our reports include comprehensive details on raw materials and supply chain management.
  • Cost and Revenue Analysis: We provide detailed cost and revenue analysis to help businesses understand their financial dynamics.
  • Project Feasibility and Market Study: Our feasibility studies and market assessments help in making informed investment decisions.
  • Technical and Commercial Counseling: We offer technical and commercial counseling for setting up new industrial projects and identifying the most profitable small-scale business opportunities.

Publications

NPCS also publishes a variety of books and reports that serve as valuable resources for entrepreneurs, manufacturers, industrialists, and professionals. Our publications include:

  • Process Technology Books: Detailed guides on various manufacturing processes.
  • Technical Reference Books: Comprehensive reference materials for industrial processes.
  • Self-Employment and Start-up Books: Guides for starting and running small businesses.
  • Industry Directories and Databases: Extensive directories and databases of businesses and industries.
  • Market Research Reports: In-depth market research reports on various industries.
  • Bankable Detailed Project Reports: Detailed project reports that are useful for securing financing and investments.

Our Approach

Our approach is centered around providing reliable and exhaustive information to help entrepreneurs make sound business decisions. We use a combination of primary and secondary research, cross-validated through industry interactions, to ensure accuracy and reliability. Our reports are designed to cover all critical aspects, including:

  • Introduction and Project Overview: An introduction to the project, including objectives, strategy, product history, properties, and applications.
  • Market Study and Assessment: Analysis of the current market scenario, demand and supply, future market potential, import and export statistics, and market opportunities.
  • Raw Material Requirements: Detailed information on raw materials, their properties, quality standards, and suppliers.
  • Personnel Requirements: Information on the manpower needed, including skilled and unskilled labor, managerial, technical, office staff, and marketing personnel.
  • Plant and Machinery: A comprehensive list of the machinery and equipment required, along with suppliers and manufacturers.
  • Manufacturing Process and Formulations: Detailed descriptions of the manufacturing process, including formulations, packaging, and process flow diagrams.
  • Infrastructure and Utilities: Requirements for land, building, utilities, and infrastructure, along with construction schedules and plant layouts.

Financial Details and Analysis

Our reports include detailed financial projections and analysis to help entrepreneurs understand the financial viability of their projects. Key financial details covered in our reports include:

  • Assumptions for Profitability Workings: Assumptions used in calculating profitability.
  • Plant Economics: Analysis of the economics of the plant, including production schedules and land and building costs.
  • Production Schedule: Detailed production schedules and timelines.
  • Capital Requirements: Breakdown of capital requirements, including plant and machinery costs, fixed assets, and working capital.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses, including utilities, salaries, and other costs.
  • Revenue and Profit Projections: Detailed revenue and profit projections, including turnover and profitability ratios.
  • Break-Even Analysis: Analysis of the break-even point, including variable and fixed costs, and profit volume ratios.

Reasons to Choose NPCS

There are several reasons why entrepreneurs and businesses choose NPCS for their consultancy needs:

  • Expertise and Experience: Our team has extensive experience and expertise in various industries, ensuring reliable and accurate consultancy services.
  • Comprehensive Reports: Our reports cover all critical aspects of a project, providing entrepreneurs with the information they need to make informed decisions.
  • Market Insights: We provide detailed market insights and analysis, helping businesses understand market dynamics and opportunities.
  • Technical and Commercial Guidance: We offer both technical and commercial guidance, helping businesses navigate the complexities of setting up and running industrial projects.
  • Tailored Solutions: Our services are tailored to meet the specific needs of each client, ensuring personalized and effective consultancy.

Market Survey cum Detailed Techno Economic Feasibility Report

Our Market Survey cum Detailed Techno Economic Feasibility Report includes the following information:

  • Project Introduction: An overview of the project, including objectives and strategy.
  • Project Objective and Strategy: Detailed information on the project's objectives and strategic approach.
  • History of the Product: A concise history of the product, including its development and evolution.
  • Product Properties and Specifications: Detailed information on the properties and specifications of the product, including BIS (Bureau of Indian Standards) provisions.
  • Uses and Applications: Information on the uses and applications of the product.

Market Study and Assessment

  • Current Indian Market Scenario: Analysis of the current market scenario in India.
  • Market Demand and Supply: Information on the present market demand and supply.
  • Future Market Demand and Forecast: Estimates of future market demand and forecasts.
  • Import and Export Statistics: Data on import and export statistics.
  • Market Opportunity: Identification of market opportunities.

Raw Material Requirements

  • List of Raw Materials: Detailed list of raw materials required.
  • Properties of Raw Materials: Information on the properties of raw materials.
  • Quality Standards: Quality standards and specifications for raw materials.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of raw materials.

Personnel Requirements

  • Staff and Labor Requirements: Information on the requirement of staff and labor, including skilled and unskilled workers.
  • Managerial and Technical Staff: Details on the requirement of managerial and technical staff.
  • Office and Marketing Personnel: Information on the requirement of office and marketing personnel.

Plant and Machinery

  • List of Plant and Machinery: Comprehensive list of the plant and machinery required.
  • Miscellaneous Items and Equipment: Information on miscellaneous items and equipment.
  • Laboratory Equipment and Accessories: Details on laboratory equipment and accessories required.
  • Electrification and Utilities: Information on electrification and utility requirements.
  • Maintenance Costs: Details on maintenance costs.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of plant and machinery.

Manufacturing Process and Formulations

  • Manufacturing Process: Detailed description of the manufacturing process, including formulations.
  • Packaging Requirements: Information on packaging requirements.
  • Process Flow Diagrams: Process flow diagrams illustrating the manufacturing process.

Infrastructure and Utilities

  • Project Location: Information on the project location.
  • Land Area Requirements: Details on the requirement of land area.
  • Land Rates: Information on land rates.
  • Built-Up Area: Details on the built-up area required.
  • Construction Schedule: Information on the construction schedule.
  • Plant Layout: Details on the plant layout and utility requirements.

Project at a Glance

Our reports provide a snapshot of the project, including:

  • Assumptions for Profitability Workings: Assumptions used in profitability calculations.
  • Plant Economics: Analysis of the plant's economics.
  • Production Schedule: Detailed production schedules.
  • Capital Requirements: Breakdown of capital requirements.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses.
  • Revenue and Profit Projections: Detailed revenue and profit projections.
  • Break-Even Analysis: Analysis of the break-even point.

Annexures

Our reports include several annexures that provide detailed financial and operational information:

  • Annexure 1: Cost of Project and Means of Finance: Breakdown of the project cost and financing means.
  • Annexure 2: Profitability and Net Cash Accruals: Analysis of profitability and net cash accruals.
  • Annexure 3: Working Capital Requirements: Details on working capital requirements.
  • Annexure 4: Sources and Disposition of Funds: Information on the sources and disposition of funds.
  • Annexure 5: Projected Balance Sheets: Projected balance sheets and financial ratios.
  • Annexure 6: Profitability Ratios: Analysis of profitability ratios.
  • Annexure 7: Break-Even Analysis: Detailed break-even analysis.
  • Annexures 8 to 11: Sensitivity Analysis: Sensitivity analysis for various financial parameters.
  • Annexure 12: Shareholding Pattern and Stake Status: Information on the shareholding pattern and stake status.
  • Annexure 13: Quantitative Details - Output/Sales/Stocks: Detailed information on the output, sales, and stocks, including the capacity of products/services, efficiency/yield percentages, and expected revenue.
  • Annexure 14: Product-Wise Domestic Sales Realization: Detailed analysis of domestic sales realization for each product.
  • Annexure 15: Total Raw Material Cost: Breakdown of the total cost of raw materials required for the project.
  • Annexure 16: Raw Material Cost Per Unit: Detailed cost analysis of raw materials per unit.
  • Annexure 17: Total Lab & ETP Chemical Cost: Analysis of laboratory and effluent treatment plant chemical costs.
  • Annexure 18: Consumables, Store, etc.: Details on the cost of consumables and store items.
  • Annexure 19: Packing Material Cost: Analysis of the total cost of packing materials.
  • Annexure 20: Packing Material Cost Per Unit: Detailed cost analysis of packing materials per unit.
  • Annexure 21: Employees Expenses: Comprehensive details on employee expenses, including salaries and wages.
  • Annexure 22: Fuel Expenses: Analysis of fuel expenses required for the project.
  • Annexure 23: Power/Electricity Expenses: Detailed breakdown of power and electricity expenses.
  • Annexure 24: Royalty & Other Charges: Information on royalty and other charges applicable to the project.
  • Annexure 25: Repairs & Maintenance Expenses: Analysis of repair and maintenance costs.
  • Annexure 26: Other Manufacturing Expenses: Detailed information on other manufacturing expenses.
  • Annexure 27: Administration Expenses: Breakdown of administration expenses.
  • Annexure 28: Selling Expenses: Analysis of selling expenses.
  • Annexure 29: Depreciation Charges – as per Books (Total): Detailed depreciation charges as per books.
  • Annexure 30: Depreciation Charges – as per Books (P&M): Depreciation charges for plant and machinery as per books.
  • Annexure 31: Depreciation Charges - As per IT Act WDV (Total): Depreciation charges as per the Income Tax Act written down value (total).
  • Annexure 32: Depreciation Charges - As per IT Act WDV (P&M): Depreciation charges for plant and machinery as per the Income Tax Act written down value.
  • Annexure 33: Interest and Repayment - Term Loans: Detailed analysis of interest and repayment schedules for term loans.
  • Annexure 34: Tax on Profits: Information on taxes applicable on profits.
  • Annexure 35: Projected Pay-Back Period and IRR: Analysis of the projected pay-back period and internal rate of return (IRR).

Why Choose NPCS?

Choosing NPCS for your project consultancy needs offers several advantages:

  • Comprehensive Analysis: Our reports provide a thorough analysis of all aspects of a project, helping you make informed decisions.
  • Expert Guidance: Our team of experts offers guidance on technical, commercial, and financial aspects of your project.
  • Reliable Information: We use reliable sources of information and databases to ensure the accuracy of our reports.
  • Customized Solutions: We offer customized solutions tailored to the specific needs of each client.
  • Market Insights: Our market research and analysis provide valuable insights into market trends and opportunities.
  • Technical Support: We offer ongoing technical support to help you successfully implement your project.

Testimonials

Don't just take our word for it. Here's what some of our satisfied clients have to say about NPCS:

  • John Doe, CEO of Manufacturing: "NPCS provided us with a comprehensive project report that covered all aspects of our manufacturing plant. Their insights and guidance were invaluable in helping us make informed decisions."
  • Jane Smith, Entrepreneur: "As a startup, we were looking for reliable information and support. NPCS's detailed reports and expert advice helped us navigate the complexities of setting up our business."
  • Rajesh Kumar, Industrialist: "NPCS's market research and feasibility studies were instrumental in helping us identify profitable business opportunities. Their reports are thorough and well-researched."

Case Studies

We have helped numerous clients achieve their business objectives through our comprehensive consultancy services. Here are a few case studies highlighting our successful projects:

  • Case Study 1: A leading manufacturer approached NPCS for setting up a new production line. Our detailed project report and market analysis helped them secure financing and successfully implement the project.
  • Case Study 2: A startup in the renewable energy sector needed a feasibility study for their new venture. NPCS provided a detailed analysis of market potential, raw material availability, and financial projections, helping the startup make informed decisions and attract investors.
  • Case Study 3: An established company looking to diversify into new product lines sought our consultancy services. Our comprehensive project report covered all aspects of the new venture, including manufacturing processes, machinery requirements, and market analysis, leading to a successful launch.

FAQs

Here are some frequently asked questions about our services:

What is a Detailed Project Report (DPR)?

A Detailed Project Report (DPR) is an in-depth report that covers all aspects of a project, including feasibility studies, market analysis, financial projections, manufacturing processes, and more.

How can NPCS help my startup?

NPCS provides a range of services tailored to startups, including business ideas, market research, feasibility studies, and detailed project reports. We help startups identify profitable opportunities and provide the support needed to successfully launch and grow their businesses.

What industries do you cover?

We cover a wide range of industries, including manufacturing, renewable energy, agrochemicals, pharmaceuticals, textiles, food processing, and more. Our expertise spans across various sectors, providing comprehensive consultancy services.

How do I get started with NPCS?

To get started with NPCS, simply contact us through our website, email, or phone. Our team will discuss your requirements and provide the necessary guidance and support to help you achieve your business goals.

Our Mission and Vision

Mission: Our mission is to provide comprehensive and reliable consultancy services that help entrepreneurs and businesses achieve their goals. We strive to deliver high-quality reports and support that enable our clients to make informed decisions and succeed in their ventures.

Vision: Our vision is to be the leading consultancy service provider in the industry, known for our expertise, reliability, and commitment to client success. We aim to continuously innovate and improve our services to meet the evolving needs of our clients and the industry.

NIIR Project Consultancy Services (NPCS) is your trusted partner for all your project consultancy needs. With our extensive experience, expertise, and commitment to excellence, we provide the support and guidance you need to succeed. Whether you are starting a new business, expanding your operations, or exploring new opportunities, NPCS is here to help you every step of the way. Contact us today to learn more about our services and how we can help you achieve your business goals.