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Detailed Project Profiles On Chemical Industries (Vol II) (2nd Revised Edition)#
Detailed Project Profiles On Chemical Industries (Vol II) (2nd Revised Edition)# ( ) ( Best Seller ) ( ) ( ) ( )
Author NPCS Board ISBN 9789381039144
Code EN13 Format Hard
Price: Rs 1695   1695 US$ 45   45
Pages: 158 Published 2012
Publisher NIIR PROJECT CONSULTANCY SERVICES
Usually Ships within 5 Days

Description:


The chemical industry is among the most diversified industrial sectors, including a wide variety of products, from basic chemicals to research driven specialised products, at different levels across the industry supply chain. The fundamental nature and diversity of the industry is best understood from the fact that the industry itself is the largest consumer of its products, accounting for around 33% of total consumption. The industry has a weight of 14% in the Index of Industrial Production, giving an indication of the importance the sector holds in Indian industrial growth. A robust chemical industry is a harbinger of significant economic and strategic benefits to the nation. The chemical industry comprises the companies that produce industrial chemicals. Central to the modern world economy, it converts raw materials (oil, natural gas, air, water, metals, and minerals) into several different products. The Indian chemical industry is the sixth largest in the world. It accounts for nearly one eighth of industrial production of the country. It also accounts for one sixth of Indian exports of manufactured goods and has been registering a steady growth of about 7 to 8 percent over the past few years. This book provides detailed project profiles of important chemical industries with its properties, uses & applications, manufacturing process, process flow sheet, BIS specification and cost estimation of the following chemicals: acetylene gas, acrylic acid and its derivatives, ciprofloxacin HCl, dicalcium phosphate, glycerol monostearate, L-ascorbic acid (plain), manganese oxide, potassium iodate, precipitated calcium carbonate, single superphosphate, sodium silicate and zinc sulfate (33%, 21% & 12%) 133. This book will be an invaluable resource to traders, new entrepreneurs, manufacturers, project consultant who wants to acquire a wider knowledge of these chemicals. Comprehensive in scope, the book provides solutions that are directly applicable to the manufacturing technology and other specific details of these chemicals.

Content

1. Chemical Industry

2. Acetylene Gas

3. Acrylic Acid and Its Derivatives

4. Ciprofloxacin HCL

5. Dicalcium Phosphate

6. Glycerol Monostearate

7. L-Ascorbic Acid (Plain)

8. Manganese Oxide

9. Potassium Iodate

10. Precipitated Calcium Carbonate

11. Single Super Phosphate

12. Sodium Silicate

13. Zinc Sulfate (33%, 21% & 12%) 

Sample Chapters

Zinc Sulfate

 (33%, 21% & 12%)

Introduction

Zinc sulfate is a powder that is colorless and completely water-soluble. The product can be used in different applications, including some connected with maintaining good health. A number of over the counter products contain some level of zinc sulfate, as well as many prescription medications.

One application of zinc sulfate that may surprise some people is the use of the powder as a means to preserve wood products. The properties of the sulfate help it permeate the body of the wood and help to protect it from wear and tear from regular use as well as adverse weather conditions. The sulfate can be used safely with just about any type of wood product and eliminates the necessity of using other preservatives that have in recent years been proven to have adverse effects on the health of human beings.

In terms of healthcare uses, zinc sulfate is often included as an ingredient in products designed to treat skin conditions. In particular, over-the-counter medications for acne are likely to contain the compound. Lotions and topical creams that are used to treat boils are also likely to contain at least trace amounts of the sulfate.

The chemical compound is also helpful with a number of internal health issues as well. Products such as throat lozenges are likely to employ zinc sulfate as one of the ingredients. Many products that promote health hair and strong nails contain the compound.

The properties of zinc to promote the proper function of the oil glands are thought to indirectly support collagen and protein production, leaving the skin with a healthy appearance. An added bonus of the compound for skin is that the sulfate promotes conditions that encourage the healing of wounds.

Zinc sulfate is also helpful in promoting the efficient function of the immune system. This means that indirectly the product has an impact on just about every system in the body, as it helps to keep the immune system strong enough to deal with viruses and other types of infection. There is also a great deal of evidence that points to the importance of the zinc compound in the proper development of muscles and their maintenance.

It is not unusual for prescription medicine products used to treat various types of internal and external health issues also contain zinc sulfate. In most cases, the amount of sulfate present is greater than that of over the counter medications. As with many compounds, it is possible to ingest too much zinc sulfate and possibly disrupt the normal function of some systems. For this reason, it is important to follow the instructions of your healthcare professional when it comes to taking a prescription medication containing the sulfate.

Zinc sulfate is a very water soluble, transparent, colorless, crystalline compound. It is commonly used as the heptahydrate, ZnSO4 •7H2O, and is commonly called white vitriol; it occurs naturally as the mineral goslarite, and can be prepared by reacting zinc with sulfuric acid. It is used to supply zinc in animal feeds, fertilizers, and agricultural sprays; in making lithopone; in coagulation baths for rayon; in electrolyte for zinc plating; as a mordant in dyeing; as a preservative for skins and leather; and in medicine as an astringent and emitic.

Zinc sulfate is chiefly used in fertilizer applications and animal feed supplements. It is especially applied on crops such as pecan, deciduous fruits, peanuts, cotton, corn, and citrus, and added to feeds for swine and poultry. Zinc sulfate is the most common dry fertilizer and zinc chelates are the most common liquid material. Zinc sulfate’s high solubility in aqueous systems makes it a favored substance for delivering zinc values in agriculture applications. Zinc is one of the essential elements for plant and animal life. In plants, it serves as a growth hormone and influences protein synthesis. Zinc deficiency causes stunting of the plant, yellowing of the leaves and decreased yields of seed, grain, vegetables or fruit. Soil application of zinc sulfate is the most common and most successful long-term strategy for eliminating zinc deficiencies. Zinc sulfate can be applied as a broadcast treatment and tilled into the soil or applied in a band near the seed. Band application is most effective when placed to the side and below the seed. Zinc chelates are generally used as a rescue treatment and do not result in any benefits to following crops. Common rates of foliar zinc are 0.25-1.0 lb/a elemental zinc. Multiple applications of foliar zinc are usually required to achieve the same affect as 10 lbs/a zinc applied to the soil before planting.

Zinc sulfate solution may be used in the production of zineb (zinc ethylene bisdithiocarbamate). Zineb, and agricultural fungicide, is commonly employed to protect crops such as apples, pears, cabbage, broccoli and ornamentals as well as citrus, stone-fruit, cotton and wheat.

The second major use for zinc sulfate is the manufacture of viscose rayon fiber. Zinc sulfate is one of the ingredients in the spinning bath along with sodium sulfate and sulfuric acid. A thin stream of viscose solution is injected into the spinning bath where it coagulates forming the fiber. The zinc sulfate promotes coagulation and crenullation of the fiber. Rayon of high strength is produced which is especially well suited for tires, rubber hoses, belting and other reinforcing applications.

Zinc sulfate is the ideal source of zinc for the production of zinc stearate. It is used as a catalyst in numerous chemical operations and in the production of butyl rubber. Zinc Sulfate Solution is used as the source of zinc in the manufacture of zinc dithiocarbamate rubber accelerators. In water treatment, zinc sulfate finds application as a corrosion inhibitor in cooling towers and secondary oil recovery. Zinc sulfate also finds use in production of pigments, preservation and clarification of glue, in flame-proofing compounds, as a mining flotation agent, wood preservative and in electrometallurgy and electrogalvanizing.

APPLICATION

Zinc Sulphate is used in agriculture as a weed killer and to give protection against pests. It is used to supply zinc in animal feeds and fertilizers; Zinc Sulphate is also an important constituent of the precipitating bath in the manufacture of viscose rayon and in electrolyte for zinc plating. Zinc Sulphate functions as a mordant in dyeing; as a preservative for skins and leather; and as an astringent and emetic in medicine.

RAW MATERIAL DETAILS

SULFURIC ACID

Sulfuric acid is a strong mineral acid with the molecular formula H2SO4. Its historical name is oil of vitriol. Pure sulfuric acid is a highly corrosive, colorless, viscous liquid. The salts of sulfuric acid are called sulfates. Sulfuric acid is soluble in water at all concentrations.

Sulfuric acid has many applications, and is a central substance in the chemical industry. Principal uses include lead-acid batteries for cars and other vehicles, ore processing, fertilizer manufacturing, oil refining, wastewater processing, and chemical synthesis.

ZINC ASH

Zinc ash is oxidised zinc that forms on the surface of molten zinc metal.

       •   The ash consists of a powdery material (the ash proper) and solid metallic pieces of an irregular shape.

       •   It is sometimes called zinc dross, zinc skimmings, zinc top dross or zinc oxide. In the galvanising industry itself, the term zinc ash prevails.

       •   Zinc ash usually arises from hot dip galvanising or other zinc coating processes.

       •   The ash is removed from the top of galvanising baths by skimming or straining.

       •   There are several major companies that process or recycle zinc ash domestically.

       •   One of these companies mechanically separates the metallic zinc from the ash.

       •   Another company does this and blends the zinc ash to make agricultural grade zinc oxide.

       •   A number of galvanising companies also mechanically separate the metallic zinc from the ash.

       •   The metallics are re-used in galvanising and other processes.

       •   Another company smelts both processed ashes and unprocessed ash to recover the zinc in metallic form.

       •   Export or import of zinc ash without a permit contravenes the Hazardous Waste (Regulation of Exports and Imports) Act 1989.

DIFFERENT TYPE OF ZINC ASH

Old Zinc Die Cast Scrap

Shall consist of miscellaneous old zinc base die castings, with or without iron and other foreign attachments. Must be free of borings, turnings, dross pieces, chunks, melted pieces and skimmings.

All unmeltables, dirt, foreign attachments, and volatile substances (such as rubber, cork, plastic, grease, etc.) are deductible. Material containing in excess of 30% iron will not constitute good delivery.

New Zinc Die Cast Scrap

Shall consist of new or unused, clean, zinc base die castings. Castings to be unplated , unpainted, and free from corrosion.        

Zinc Die Cast Automotive Grilles

Shall consist of clean, old or used zinc base die cast automotive grilles, free from soldered material. All foreign attachments and extraneous materials are deductible.

New Plated Zinc Die Cast Scrap

Shall consist of new or unused clean, plated zinc base die castings, free from corrosion.

Old Scrap Zinc

Shall consist of clean dry scrap zinc, such as sheets, jar lids, clean unalloyed castings and anti-corrosion plates. Borings and turnings are not acceptable. Material must not be excessively corroded or oxidized. All foreign attachments and extraneous materials are deductible.      

New Zinc Clippings

Shall consist of any new pure zinc sheets or stampings free from corrosion. To contain no foreign material or attachments. Printers zinc, such as engravers zinc, lithograph sheets and addressograph plates subject to special arrangements. Printers zinc to be free of routings.

ZINC ASH (Zinc Dust, Zinc powder)

     CAS                                     :                7740-68-6

     Molecular Formula                 :                Zn

     Molecular Weight                   :                65.38

     Property                               :                Grayish Powder

Zinc for Crop Production

Zinc (Zn) is an essential nutrient required in some fertilizer programs for crop production. While some soils are capable of supplying adequate amounts for crop production, addition of zinc fertilizers is needed for others. Zn may be needed in fertilizer programs for production of corn, sweet corn, and edible beans.

The Role of Zinc in the Plant

The specific role of Zn in growth and development of plants is not known. This nutrient is an important component of various enzymes that are responsible for driving many metabolic reactions in all crops. Growth and development would stop if specific enzymes were not present in plant tissue.

Zinc, however, is needed in very small amounts. Plant uptake of this nutrient is calculated in terms of ounces per acre instead of pounds per acre. Therefore, Zn is classified as a micronutrient.

Deficiency Symptoms

Plants fail to develop normally when they are deficient in Zn and certain characteristic deficiency symptoms will appear. With corn, these symptoms usually appear in the first two or three weeks of the growing season. If the deficiency of Zn is severe, these symptoms may last throughout the entire season.

A deficiency of Zn in corn is characterized by the development of broad bands of striped tissue on each side of the midrib of the leaf. These stripes begin on the part of the leaf closest to the stalk and appear first on the upper part of the plant A Zn deficient corn plant also appears to be stunted. The lack of normal elongation in a corn plant.

Zinc deficiency in edible beans first appears as a yellowing of the lower leaves. As the season progresses, this yellowing develops into a bronze or brown color. The leaves have a rusty appearance. For this crop, however, care must be taken to avoid confusing sunburned leaves with Zn deficiency.

For both corn and edible beans, suspected deficiency symptoms should be confirmed with plant analysis.

MANUFACTURING PROCESS

Plant Capacity –                       20 MT/day or 6000 MT/Annum

Zinc Sulfate 33%                       1500 MT/Annum

Zinc Sulfate 21%                       3000 MT/Annum

Zinc Sulfate Soln. 12%              4100 KLs/Annum

Technological process consists from:

     1.   suspension preparation

     2.   leaching

     3.   refining

     4.   solution thickening

     5.   crystallization

     6.   centrifugation and packing of zinc sulphate

Production machinery involve are :

       •   suspension basins

       •   dissolving basin

       •   refining basins

       •   evaporators

       •   crystallizator

       •   filter

       •   filtration screen

       •   centrifuge

       •   packing line

       •   collateral technological equipment: pressure vessels, collecting vessels, sulphuric acid reservoir

Material Preparation

Zinc ash is generally available in the form of lumps and chips. It is, therefore, first crushed and then pulverized to separate out zinc metallic from fine ash.

Raw Material Required –

Zn Ash

3720 MT/annum

Sulfuric Acid

3240 MT/annum

Leaching

The fine ash is then treated with sulphuric acid. Zinc is rendered soluble according to the following reaction, using agitated reactors:

ZnO + H2SO4 = ZnSO4 + H2O

During this operation, compressed air and pyrolusite (MnO2) are added to oxidize ferrous iron to ferric state. Small quantity of steam, if required, is also added to leach zinc at about 60°C to get better extraction. Leaching is continued till pH of the slurry reaches 4.5 to 5 where the oxidized impurity of iron is hydrolyzed to ferric hydroxide precipitate and is thus removed from the solution:

3ZnO + Fe2(SO4)3 + 3H2O = 3ZnSO4 + 2 Fe(OH)3

The slurry is then discharged to a thickener for solid-liquid separation. For quicker settling, suitable flocculent is added to slurry at the time of discharge. The thickener, overflow, which is a clear solution of ZnSO4, is sent for evaporation from their 12% solution take a out as product.

The thickener underflow is pumped to another reactor, where it is subjected to water washing. The pulp is filtered in a drum filter to get soluble zinc.

The residual cake is discarded to secured landfill facility and the filtrate goes to effluent treatment plant for making zinc hydroxide.

Further, rest solution sent for crystallizer. Zinc Sulfate crystal takes place and suspended in the solution.

These are separated out by centrifuge, and liquid filtrate recycled & zinc sulfate cake sent for drying. On drying heptrahydrate take in out as 21% & further drying to monohydrate take in out as 33% zinc sulfate.

These 21% & 33% zinc sulfate lumps subjected to grinding/Pulverilzering & screening.

 PACKING

Zinc Sulfate 33 %, 21 % is packed into standard 25 kg HDPE bags with inner liner. Zinc Sulfate 12 % solution packed in the 25 litre plastic container,

PLANT ECONOMICS

Rated Plant capacity          =      20.00 MT/day

                                         =      6000.00 MT/annum

                                                 ZINC SULFATE 33%, 21%, AND 12% SOLN

Basis

No. of working days           =      25 days/month

                                         =      300 days/annum

No. of shifts                      =      3 per day

One shift                            =      8 hours

ZINC SULFATE 33% 1500 MT/ANNUM

ZINC SULFATE 21% 3000 MT/ANNUM

ZINC SULFATE SOLN 12%

4100 KL/ANNUM

Currency - Rs.

INDIAN CURRENCY

LAND & BUILDING Cost                                                                                  Rs.       166.4 Lakh

PLANT & MACHINERY

     1.   Storage Tank

     2.   Reactor

     3.   Evaporators

     4.   Crystallizer

     5.   Filtration/Centrifuge

     6.   Dryer

     7.   Grinder/Crusher

     8.   Storage Tank

     9.   Bagging Machine

    10.   Air Compressor

    11.   Refrigration System

    12.   Cooling Tower

    13.   Boiler

    14.   Fuel Storage

    15.   Pipelines, Pumps etc.

    16.   Miscellaneous Material Handling Equipments

    17.   Erection & Installation                                                          TOTAL         Rs.       131 Lakhs

FIXED CAPITAL

     1.   LAND & BUILDING                                                                                 Rs.       166.4 Lakhs

     2.   PLANT & MACHINERY                                                                           Rs.       131 Lakhs

     3.   OTHER FIXED ASSETS                                                                         Rs.         72 Lakhs

                                                                                                     TOTAL         Rs.       369.4 Lakhs

WORKING CAPITAL REQUIREMENT/MONTH

RAW MATERIALS

     1.   Zn Ash

     2.   Sulfuric Acid

     3.   Packing 25 Kgs Plastic lined bags

     4.   Packing 25 Ltrs. Plastic Containers

     5.   Other labels, gum, tape and consumables

     6.   Laboratory & ETP Chemicals                                               TOTAL         Rs.       113.6 Lakhs

TOTAL WORKING CAPITAL/MONTH

     1.   RAW MATERIAL                                                                                     Rs.       113.6 Lakhs

     2.   SALARY & WAGES                                                                                Rs.          6.6 Lakhs

     3.   UTILITIES & OVERHEADS                                                                      Rs.          7.64 Lakhs

                                                                                                     TOTAL         Rs.       127.84 Lakhs

COST OF PROJECT

           TOTAL FIXED CAPITAL                                                                          Rs.       369.4 Lakhs

           MARGIN MONEY                                                                                   Rs.         63.9 Lakhs

                                                                                                     TOTAL         Rs.       433.3 Lakhs

TOTAL CAPITAL INVESTMENT

           TOTAL FIXED CAPITAL                                                                          Rs.       369.4 Lakhs

           TOTAL WORKING CAPITAL FOR 2 MONTHS                                           Rs.       255.5 Lakhs

                                                                                                     TOTAL         Rs.       624.9 Lakhs

           TURN OVER/ANNUM                           =         Rs. 1946 Lakhs

           PROFIT SALES RATIO                        =         16.13%

           RATE OF RETURN                              =         50.24%

           BREAK EVEN POINT (B.E.P.)              =         34.77%

ABOUT NPCS

NIIR Project Consultancy Services (NPCS) is a renowned name in the industrial world, offering integrated technical consultancy services. Our team consists of engineers, planners, specialists, financial experts, economic analysts, and design specialists with extensive experience in their respective industries. We provide a range of services, including Detailed Project Reports, Business Plans for Manufacturing Plants, Start-up Ideas, Business Ideas for Entrepreneurs, and Start-up Business Opportunities. Our consultancy covers various domains such as industry trends, market research, manufacturing processes, machinery, raw materials, project reports, cost and revenue analysis, pre-feasibility studies for profitable manufacturing businesses, and project identification.

Our Services

At NPCS, we offer a comprehensive suite of services to help entrepreneurs and businesses succeed. Our key services include:

  • Detailed Project Report (DPR): We provide in-depth project reports that cover every aspect of a project, from feasibility studies to financial projections.
  • Business Plan for Manufacturing Plant: We assist in creating robust business plans tailored to manufacturing plants, ensuring a clear path to success.
  • Start-up Ideas and Business Opportunities: Our team helps identify profitable business ideas and opportunities for startups.
  • Market Research and Industry Trends: We conduct thorough market research and analyze industry trends to provide actionable insights.
  • Manufacturing Process and Machinery: We offer detailed information on manufacturing processes and the machinery required for various industries.
  • Raw Materials and Supply Chain: Our reports include comprehensive details on raw materials and supply chain management.
  • Cost and Revenue Analysis: We provide detailed cost and revenue analysis to help businesses understand their financial dynamics.
  • Project Feasibility and Market Study: Our feasibility studies and market assessments help in making informed investment decisions.
  • Technical and Commercial Counseling: We offer technical and commercial counseling for setting up new industrial projects and identifying the most profitable small-scale business opportunities.

Publications

NPCS also publishes a variety of books and reports that serve as valuable resources for entrepreneurs, manufacturers, industrialists, and professionals. Our publications include:

  • Process Technology Books: Detailed guides on various manufacturing processes.
  • Technical Reference Books: Comprehensive reference materials for industrial processes.
  • Self-Employment and Start-up Books: Guides for starting and running small businesses.
  • Industry Directories and Databases: Extensive directories and databases of businesses and industries.
  • Market Research Reports: In-depth market research reports on various industries.
  • Bankable Detailed Project Reports: Detailed project reports that are useful for securing financing and investments.

Our Approach

Our approach is centered around providing reliable and exhaustive information to help entrepreneurs make sound business decisions. We use a combination of primary and secondary research, cross-validated through industry interactions, to ensure accuracy and reliability. Our reports are designed to cover all critical aspects, including:

  • Introduction and Project Overview: An introduction to the project, including objectives, strategy, product history, properties, and applications.
  • Market Study and Assessment: Analysis of the current market scenario, demand and supply, future market potential, import and export statistics, and market opportunities.
  • Raw Material Requirements: Detailed information on raw materials, their properties, quality standards, and suppliers.
  • Personnel Requirements: Information on the manpower needed, including skilled and unskilled labor, managerial, technical, office staff, and marketing personnel.
  • Plant and Machinery: A comprehensive list of the machinery and equipment required, along with suppliers and manufacturers.
  • Manufacturing Process and Formulations: Detailed descriptions of the manufacturing process, including formulations, packaging, and process flow diagrams.
  • Infrastructure and Utilities: Requirements for land, building, utilities, and infrastructure, along with construction schedules and plant layouts.

Financial Details and Analysis

Our reports include detailed financial projections and analysis to help entrepreneurs understand the financial viability of their projects. Key financial details covered in our reports include:

  • Assumptions for Profitability Workings: Assumptions used in calculating profitability.
  • Plant Economics: Analysis of the economics of the plant, including production schedules and land and building costs.
  • Production Schedule: Detailed production schedules and timelines.
  • Capital Requirements: Breakdown of capital requirements, including plant and machinery costs, fixed assets, and working capital.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses, including utilities, salaries, and other costs.
  • Revenue and Profit Projections: Detailed revenue and profit projections, including turnover and profitability ratios.
  • Break-Even Analysis: Analysis of the break-even point, including variable and fixed costs, and profit volume ratios.

Reasons to Choose NPCS

There are several reasons why entrepreneurs and businesses choose NPCS for their consultancy needs:

  • Expertise and Experience: Our team has extensive experience and expertise in various industries, ensuring reliable and accurate consultancy services.
  • Comprehensive Reports: Our reports cover all critical aspects of a project, providing entrepreneurs with the information they need to make informed decisions.
  • Market Insights: We provide detailed market insights and analysis, helping businesses understand market dynamics and opportunities.
  • Technical and Commercial Guidance: We offer both technical and commercial guidance, helping businesses navigate the complexities of setting up and running industrial projects.
  • Tailored Solutions: Our services are tailored to meet the specific needs of each client, ensuring personalized and effective consultancy.

Market Survey cum Detailed Techno Economic Feasibility Report

Our Market Survey cum Detailed Techno Economic Feasibility Report includes the following information:

  • Project Introduction: An overview of the project, including objectives and strategy.
  • Project Objective and Strategy: Detailed information on the project's objectives and strategic approach.
  • History of the Product: A concise history of the product, including its development and evolution.
  • Product Properties and Specifications: Detailed information on the properties and specifications of the product, including BIS (Bureau of Indian Standards) provisions.
  • Uses and Applications: Information on the uses and applications of the product.

Market Study and Assessment

  • Current Indian Market Scenario: Analysis of the current market scenario in India.
  • Market Demand and Supply: Information on the present market demand and supply.
  • Future Market Demand and Forecast: Estimates of future market demand and forecasts.
  • Import and Export Statistics: Data on import and export statistics.
  • Market Opportunity: Identification of market opportunities.

Raw Material Requirements

  • List of Raw Materials: Detailed list of raw materials required.
  • Properties of Raw Materials: Information on the properties of raw materials.
  • Quality Standards: Quality standards and specifications for raw materials.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of raw materials.

Personnel Requirements

  • Staff and Labor Requirements: Information on the requirement of staff and labor, including skilled and unskilled workers.
  • Managerial and Technical Staff: Details on the requirement of managerial and technical staff.
  • Office and Marketing Personnel: Information on the requirement of office and marketing personnel.

Plant and Machinery

  • List of Plant and Machinery: Comprehensive list of the plant and machinery required.
  • Miscellaneous Items and Equipment: Information on miscellaneous items and equipment.
  • Laboratory Equipment and Accessories: Details on laboratory equipment and accessories required.
  • Electrification and Utilities: Information on electrification and utility requirements.
  • Maintenance Costs: Details on maintenance costs.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of plant and machinery.

Manufacturing Process and Formulations

  • Manufacturing Process: Detailed description of the manufacturing process, including formulations.
  • Packaging Requirements: Information on packaging requirements.
  • Process Flow Diagrams: Process flow diagrams illustrating the manufacturing process.

Infrastructure and Utilities

  • Project Location: Information on the project location.
  • Land Area Requirements: Details on the requirement of land area.
  • Land Rates: Information on land rates.
  • Built-Up Area: Details on the built-up area required.
  • Construction Schedule: Information on the construction schedule.
  • Plant Layout: Details on the plant layout and utility requirements.

Project at a Glance

Our reports provide a snapshot of the project, including:

  • Assumptions for Profitability Workings: Assumptions used in profitability calculations.
  • Plant Economics: Analysis of the plant's economics.
  • Production Schedule: Detailed production schedules.
  • Capital Requirements: Breakdown of capital requirements.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses.
  • Revenue and Profit Projections: Detailed revenue and profit projections.
  • Break-Even Analysis: Analysis of the break-even point.

Annexures

Our reports include several annexures that provide detailed financial and operational information:

  • Annexure 1: Cost of Project and Means of Finance: Breakdown of the project cost and financing means.
  • Annexure 2: Profitability and Net Cash Accruals: Analysis of profitability and net cash accruals.
  • Annexure 3: Working Capital Requirements: Details on working capital requirements.
  • Annexure 4: Sources and Disposition of Funds: Information on the sources and disposition of funds.
  • Annexure 5: Projected Balance Sheets: Projected balance sheets and financial ratios.
  • Annexure 6: Profitability Ratios: Analysis of profitability ratios.
  • Annexure 7: Break-Even Analysis: Detailed break-even analysis.
  • Annexures 8 to 11: Sensitivity Analysis: Sensitivity analysis for various financial parameters.
  • Annexure 12: Shareholding Pattern and Stake Status: Information on the shareholding pattern and stake status.
  • Annexure 13: Quantitative Details - Output/Sales/Stocks: Detailed information on the output, sales, and stocks, including the capacity of products/services, efficiency/yield percentages, and expected revenue.
  • Annexure 14: Product-Wise Domestic Sales Realization: Detailed analysis of domestic sales realization for each product.
  • Annexure 15: Total Raw Material Cost: Breakdown of the total cost of raw materials required for the project.
  • Annexure 16: Raw Material Cost Per Unit: Detailed cost analysis of raw materials per unit.
  • Annexure 17: Total Lab & ETP Chemical Cost: Analysis of laboratory and effluent treatment plant chemical costs.
  • Annexure 18: Consumables, Store, etc.: Details on the cost of consumables and store items.
  • Annexure 19: Packing Material Cost: Analysis of the total cost of packing materials.
  • Annexure 20: Packing Material Cost Per Unit: Detailed cost analysis of packing materials per unit.
  • Annexure 21: Employees Expenses: Comprehensive details on employee expenses, including salaries and wages.
  • Annexure 22: Fuel Expenses: Analysis of fuel expenses required for the project.
  • Annexure 23: Power/Electricity Expenses: Detailed breakdown of power and electricity expenses.
  • Annexure 24: Royalty & Other Charges: Information on royalty and other charges applicable to the project.
  • Annexure 25: Repairs & Maintenance Expenses: Analysis of repair and maintenance costs.
  • Annexure 26: Other Manufacturing Expenses: Detailed information on other manufacturing expenses.
  • Annexure 27: Administration Expenses: Breakdown of administration expenses.
  • Annexure 28: Selling Expenses: Analysis of selling expenses.
  • Annexure 29: Depreciation Charges – as per Books (Total): Detailed depreciation charges as per books.
  • Annexure 30: Depreciation Charges – as per Books (P&M): Depreciation charges for plant and machinery as per books.
  • Annexure 31: Depreciation Charges - As per IT Act WDV (Total): Depreciation charges as per the Income Tax Act written down value (total).
  • Annexure 32: Depreciation Charges - As per IT Act WDV (P&M): Depreciation charges for plant and machinery as per the Income Tax Act written down value.
  • Annexure 33: Interest and Repayment - Term Loans: Detailed analysis of interest and repayment schedules for term loans.
  • Annexure 34: Tax on Profits: Information on taxes applicable on profits.
  • Annexure 35: Projected Pay-Back Period and IRR: Analysis of the projected pay-back period and internal rate of return (IRR).

Why Choose NPCS?

Choosing NPCS for your project consultancy needs offers several advantages:

  • Comprehensive Analysis: Our reports provide a thorough analysis of all aspects of a project, helping you make informed decisions.
  • Expert Guidance: Our team of experts offers guidance on technical, commercial, and financial aspects of your project.
  • Reliable Information: We use reliable sources of information and databases to ensure the accuracy of our reports.
  • Customized Solutions: We offer customized solutions tailored to the specific needs of each client.
  • Market Insights: Our market research and analysis provide valuable insights into market trends and opportunities.
  • Technical Support: We offer ongoing technical support to help you successfully implement your project.

Testimonials

Don't just take our word for it. Here's what some of our satisfied clients have to say about NPCS:

  • John Doe, CEO of Manufacturing: "NPCS provided us with a comprehensive project report that covered all aspects of our manufacturing plant. Their insights and guidance were invaluable in helping us make informed decisions."
  • Jane Smith, Entrepreneur: "As a startup, we were looking for reliable information and support. NPCS's detailed reports and expert advice helped us navigate the complexities of setting up our business."
  • Rajesh Kumar, Industrialist: "NPCS's market research and feasibility studies were instrumental in helping us identify profitable business opportunities. Their reports are thorough and well-researched."

Case Studies

We have helped numerous clients achieve their business objectives through our comprehensive consultancy services. Here are a few case studies highlighting our successful projects:

  • Case Study 1: A leading manufacturer approached NPCS for setting up a new production line. Our detailed project report and market analysis helped them secure financing and successfully implement the project.
  • Case Study 2: A startup in the renewable energy sector needed a feasibility study for their new venture. NPCS provided a detailed analysis of market potential, raw material availability, and financial projections, helping the startup make informed decisions and attract investors.
  • Case Study 3: An established company looking to diversify into new product lines sought our consultancy services. Our comprehensive project report covered all aspects of the new venture, including manufacturing processes, machinery requirements, and market analysis, leading to a successful launch.

FAQs

Here are some frequently asked questions about our services:

What is a Detailed Project Report (DPR)?

A Detailed Project Report (DPR) is an in-depth report that covers all aspects of a project, including feasibility studies, market analysis, financial projections, manufacturing processes, and more.

How can NPCS help my startup?

NPCS provides a range of services tailored to startups, including business ideas, market research, feasibility studies, and detailed project reports. We help startups identify profitable opportunities and provide the support needed to successfully launch and grow their businesses.

What industries do you cover?

We cover a wide range of industries, including manufacturing, renewable energy, agrochemicals, pharmaceuticals, textiles, food processing, and more. Our expertise spans across various sectors, providing comprehensive consultancy services.

How do I get started with NPCS?

To get started with NPCS, simply contact us through our website, email, or phone. Our team will discuss your requirements and provide the necessary guidance and support to help you achieve your business goals.

Our Mission and Vision

Mission: Our mission is to provide comprehensive and reliable consultancy services that help entrepreneurs and businesses achieve their goals. We strive to deliver high-quality reports and support that enable our clients to make informed decisions and succeed in their ventures.

Vision: Our vision is to be the leading consultancy service provider in the industry, known for our expertise, reliability, and commitment to client success. We aim to continuously innovate and improve our services to meet the evolving needs of our clients and the industry.

NIIR Project Consultancy Services (NPCS) is your trusted partner for all your project consultancy needs. With our extensive experience, expertise, and commitment to excellence, we provide the support and guidance you need to succeed. Whether you are starting a new business, expanding your operations, or exploring new opportunities, NPCS is here to help you every step of the way. Contact us today to learn more about our services and how we can help you achieve your business goals.