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Modern Technology of Paints, Varnishes & Lacquers 3rd edition
Modern Technology of Paints, Varnishes & Lacquers 3rd edition ( New Arrival ) ( ) ( ) ( ) ( )
Author P.K Tripathi ISBN 978-81-957447-2-5
Code ENI345 Format Paperback
Price: Rs 2200   2200 US$ 54   54
Pages: 616 Published 2023
Publisher Asia Pacific Business Press Inc.
Usually Ships within 5

Description:

 

 

Modern Technology of Paints, Varnishes & Lacquers

(Solvents, Plasticizers, Distempers, Whitewash, Putties & Emulsion, Lacquers, Primers, Powder Coatings, Pigments, Alkyd Resin, Solvent-type Resins, Hydrocarbon Thinners, Epoxy Resins with Formulations, Machinery Equipment Details and Factory Layout)

Paints, varnishes, and lacquers are chemicals or substances that you can use to change the color, texture or shine of a surface. These materials can be applied to a wide range of surfaces, including those made of metal, wood, paper, and plastic. They can be used to paint canvas works of art, to coat beautiful things with a layer of protection, or for practical uses like polishing furniture. The most popular kind of paints are oil-based paints, which are created using pigments that, when dried, leave an oily layer on the surface. Due to their lower levels of toxicity as compared to paintings made with an oil base, acrylics have grown in popularity in recent years.

 

Paints, varnishes, and lacquers are essential supplies for any job involving home décor. Numerous colours are available for these products to match any style. Additionally, you can choose the finish that best meets your needs because they come in a variety of finishes. These products come in a variety that makes it simple to obtain just what you need without having to purchase numerous different things. These paints, varnishes, and lacquers are not only long-lasting but also simple to use thanks to current technology.

 

The size of the global market for paints, varnishes, and lacquers is anticipated to increase at a CAGR of 7.8%. The demand is on the rise, and technological developments in the paint business are the main drivers of this expansion. Global population growth is also driving up demand for residential and commercial real estate, which will drive up demand for paints, varnishes, and lacquers globally. This sector's growth can be attributed to a variety of factors. More paints, varnishes, and lacquers will be required when there is a rise in the demand for new housing due to population growth. As homeowners attempt to make their homes appear newer with fresh coats of paint, industry analysts predict that sales will increase even further. In order to meet the expectations of the market, manufacturers must also adapt. While they look for new markets to supply, they have been investing in machinery and extending their manufacturing lines. In fact, it's one of the fastest-growing manufacturing industries. This industry not only has a high growth rate but also offers tremendous opportunities for entrepreneurs to enter this booming business. Modern paint, varnish, and lacquer technologies have made it simpler for people to design unique paint jobs for use on furniture. Due to the low entrance requirements, this industry benefits entrepreneurs, to launch your business.

 

The Major Contents of the books are Solvents, Plasticizers, Distempers, Whitewash, Putties & Emulsion, Lacquers, Primers, Powder Coatings, Pigments, Alkyd Resin, Solvent-type Resins, Hydrocarbon Thinners, Epoxy Resins with Formulations, Factory Layout, and Photographs of Machinery with Supplier Contact Information.

 

A comprehensive reference to manufacturing and entrepreneurship in the Paints, Varnishes & Lacquers products business. This book is a one-stop shop for everything you need to know about the Paints, Varnishes & Lacquers products manufacturing industry, which is ripe with potential for manufacturers, merchants, and entrepreneurs. This is the only comprehensive guide to commercial Paints, Varnishes & Lacquers products manufacture. It provides a feast of how-to knowledge, from concept through equipment purchase.

 

Content

 

Contents

1.    Introduction

        1.1        Components

                     1.1.1       Vehicle

                     1.1.2       Binder or Film Former

                     1.1.3       Diluent or Solvent or Thinner

        1.2        Pigment, Dye and Filler

        1.3        Additives

        1.4        Color Changing

        1.5        Art

        1.6        Application

        1.7        Product Variants

        1.8        Finish Types

        1.9        Failure

                     1.9.1       Dilution

                     1.9.2       Contamination

                     1.9.3       Peeling/Blistering

                     1.9.4       Chalking

                     1.9.5       Cracking

                     1.9.6       Erosion

        1.10     Types of Paint

                     1.10.1     Oil Paint

                     1.10.2     Emulsion Paint

                     1.10.3     Enamel Paint

                     1.10.4     Bituminous Paint

                     1.10.5     Aluminium Paint

                     1.10.6     Anti-Corrosive Paint

                     1.10.7     Synthetic Rubber Paint

                     1.10.8     Cement Paint

                     1.10.9     Speciality Home Paints: Lasts Long, Protects Longer

        1.11     Properties

                     1.11.1     Wear Ability

                     1.11.2     Covering Ability

                     1.11.3     Ease of Cleaning

                     1.11.4     Environmentally Friendly

                     1.11.5     Aesthetic

                     1.11.6     Practical and Cost Effective

        1.12     Paint Compositions and Their Functions in Paints

                     1.12.1     Pigments

        1.13     Prime Pigments

                     1.13.1     Extender Pigments

        1.14     Inorganic Pigments in Pictures

        1.15     Organic Pigments in Pictures

                     1.15.1     Binders

                     1.15.2     Linseed Oil

        1.16     Tips & Techniques

                     1.16.1     Safflower Oil

                     1.16.2     Acrylic Resin Dispersion

                     1.16.3     Gum Arabic

                     1.16.4     Kaolin

                     1.16.5     Waxes

                     1.16.6     Dextrin

                     1.16.7     Schellac

                     1.16.8     Alkyd Resin

                     1.16.9     Alkyd Polymers (Resins)

                     1.16.10   Epoxy Polymers (Resins)

                     1.16.11   Liquid Metal Paint

        1.17     Types of Liquid Metal Paint

                     1.17.1     Liquid Epoxy Coating

                     1.17.2     Polyurethane Coating

                     1.17.3     Polyaspartic Coating

        1.18     Common Uses of Liquid Metal Paint

        1.19     Additives

                     1.19.1.    Environmental Issues Determine the Development
Trend of Coatings

                     1.19.2     Additive Types and Effects

2.    Paint Production Process

        2.1        Raw Materials

        2.2        Laboratory

        2.3        Weighing the Raw Materials

        2.4        Dispersion

        2.5        Pre-Mixing

        2.6        Grinding the Pigments

        2.7        Fineness Inspection

        2.8        Colour Inspection

        2.9        Stability Inspection

        2.10     Filling

3.    How to Start a Painting Business?

        3.1        Steps

                     3.1.1       Step 1: The Fundamentals

                     3.1.2       Step 2: Sign Up for a Business Name

                     3.1.3       Step 3: Choose the Best Painting Services and
Desired Target Market

                     3.1.4       Step 4: Register Business and Purchase Insurance

                     3.1.5       Step 5: Purchase Essential Painting Materials

                     3.1.6       Step 6: Establish a Business Bank Account

                     3.1.7       Step 7: Hire Painters

                     3.1.8       Step 8: A Marketing Strategy for Painting Company

4.    Oils Used in Paints and Varnishes

        4.1        Drying Oils

                     4.1.1       Linseed Oil

                     4.1.2       Boiled Oil from Linseed Oil

                     4.1.3       Blown Oil from Linseed Oil

                     4.1.4       Stand Oil from Linseed Oil

                     4.1.5       Perilla Oil

        4.2        Conjugated Oils

                     4.2.1       Tung Oil

                     4.2.2       Oiticica Oil

                     4.2.3       Kamla Seed Oil

                     4.2.4       Dehydrated Castor Oil or D.C.O.

        4.3        Semi Drying Oils

                     4.3.1       Soyabean Oil

                     4.3.2       Safflower Oil

                     4.3.3       Tobacco Seed Oil

                     4.3.4       Sunflower Oil

                     4.3.5       Cotton Seed Oil

                     4.3.6       Fish Oil

        4.4        Non-Drying Oils

                     4.4.1       Castor Oil

                     4.4.2       Coconut Oil

        4.5        Derivatives of Drying Oils

                     4.5.1       Maleic Treated oil

                     4.5.2       Styrenated Oils

                     4.5.3       Exttraction of Oil

        4.6        Refining of Oils

                     4.6.1       Mechanical Refining

                     4.6.2       Acid Refining

                     4.6.3       Alkali Refining

5.    Solvents

        5.1        Hydrocarbons

                     5.1.1       White Spirits

                     5.1.2       Toluene (C6H5CH3)

                     5.1.3       Xylene (C6H4(CH3)2)

                     5.1.4       Benzene (C6H6)

                     5.1.5       Water White Kerosene

        5.2        Ketones

                     5.2.1       Acetone (CH3.CO.CH3)

                     5.2.2       Methyl Ethyl Ketone (CH3-C-CH2-CH3)

                     5.2.3       Methyl Isobutyl Ketone (M.I.B.K.)
[CH3COCH2CH (CH3)2]

                     5.2.4       Di-isobutyl Ketone

        5.3        Esters

                     5.3.1       Ethyl Acetate (CH3COOC2H5)

                     5.3.2       Amyl Acetae (CH3-C-O-CH2CH2CH2CH3)

                     5.3.3       Butyl Acetate (CH3COOC4H9)

                     5.3.4       Propy Acetate (CH3-C-O-CH2-CH2-CH3)

        5.4        Glycol Ethers

                     5.4.1       Methyl Cellosolve (CH3-O-CH2-CH2-OH)

                     5.4.2       Ethylene Glycol Monoethyl Ether
(CH3-CH2-O-CH2-CH2-OH) or Celloslve

                     5.4.3       Carbitol: Diethylene Glycol Monoethyl Ether
(CH3-CH2-O-CH2-CH2-O-CH2-CH2-OH)

        5.5        Alcohols

                     5.5.1       Ethyl Alcohol (CH3-CH2-OH)

                     5.5.2       Isopropyl Alcohol (CH3-CH-CH3)

                     5.5.3       Butyl Alcohol (C4H9OH)

        5.6        Terpenes

                     5.6.1       Turpentine

                     5.6.2       Dipentene

                     5.6.3       Pine Oil

6.    Plasticizers

        6.1        General Properties of Plasticizers

                     6.1.1       Di-(2 Ethyl Hexyl) Phthalate

                     6.1.2       Butyl Benzyl Phthalate

                     6.1.3       Tricresyl Phosphate

                     6.1.4       Triphenyl Phosphate

                     6.1.5       Butyl Stearate

7.    Additives in Surface Coatings

        7.1        Some important Additives

        7.2        Driers

        7.3        Wetting and Dispersing Agents

        7.4        Anti Skinning Agents

        7.5        Anti Settling Agents

        7.6        Antifloating and Antiflooding  Agents

        7.7        Levelling and Flow Control Agents

        7.8        Defoaming Agents

        7.9        Preservative and Fungicides

8.    Formulary with Processes of Distempers, Whitewash,
Putties & Emulsion

        8.1        White Distemper

        8.2        Sky Blue Distemper

        8.3        Yellow Distemper

        8.4        Method of Preparation

        8.5        White Wash

        8.6        Putties (U.S. Patent 2,346, 408)

        8.7        Preventing Putty Sticking to Hands

        8.8        Alberene Stone Filler or Cement

        8.9        Non-Freezing Putty (Dutch Patent 67, 940)

        8.10     Modified Putty

        8.11     Emulsion Paints

9.    Formulations

        9.1        Enamels

                     9.1.1       Transparent Enamel

                     9.1.2       To Prepare Enamels in Different Colours

        9.2        Floor Paints

        9.3        Luminous Paints

        9.4        Paint for Structural Steel

        9.5        Window Paint (Temporary)

        9.6        Luminous Artists Oil Colours

        9.7        Latex Semi-Gloss White Paint

        9.8        Asbestos Paints

        9.9        Mica Lustre Paint

        9.10     Fire Resistant Coating

        9.11     To Clean Paint Brushes

        9.12     Water Emulsion Paints for Exterior Use

        9.13     Lacquers

                     9.13.1     Wood Lacquer

                     9.13.2     Metal Lacquer

10.  Lacquers

        10.1     Cellulose Products

        10.2     Ethyl Cellulose

        10.3     Lacquer Manufacture

        10.4     Merits of Cellulose Lacquers

        10.5     Aeroplane Lacquer

        10.6     Book Lacque

        10.7     Varnishes

        10.8     Different kinds of Varnishes

        10.9     Oil Varnish

        10.10   Turpentine Varnish

        10.11   Spirit Varnish

        10.12   Water Varnish

        10.13   Oil  Varnishes

                     10.13.1   Resins

                     10.13.2   Drying Oils

                     10.13.3   Dryer

                     10.13.4   Thinners

        10.14   Preparation of Oil Varnishes

        10.15   Gum Running

        10.16   Addition of Drying Oils

        10.17   Thinning

        10.18   Maturing

        10.19   Different kinds of Oil Varnishes

        10.20   Exterior Varnish

        10.21   Interior Decorators Varnish

        10.22   Rubbing Varnish

        10.23   Polishing Varnish

        10.24   Flat Varnish

        10.25   Gold Size

        10.26   Black Varnish

        10.27   Formulas of Oil Varnishes

        10.28   Spirit Varnish or Lacquer

        10.29   Resins

        10.30   Solvents

        10.31   Plasticizers

        10.32   Alcohol Varnish

        10.33   Turpentine Varnishes

        10.34   French Varnish

        10.35   Varnish prepared from Synthetic Resins

        10.36   Spar Varnish

        10.37   Process

11.  Paint Manufacturing Different Types of Paints
and Various Formulations

        11.1     Premixing

        11.2     Commonly Used Machines for Pre-Mixing

        11.3     Precautions Taken during Premixing Operation

        11.4     Grinding Operation

        11.5     Precaution Taken

        11.6     Thinning

        11.7     Precaution

        11.8     Tinting Operation

        11.9     Precautions Taken

        11.10   Refining

        11.11   Filling

        11.12   Labelling and Packing

        11.13   Oil Based Paints

        11.14   Typical Formulations

        11.15   Modern Gloss Finishes

        11.16   Heat Resisting Paints

        11.17   Flame Retardant Paints

        11.18   Plastic Paints

        11.19   Floor Paints

        11.20   Types of Floor Paints

        11.21   Primary Requirements for Floor Paints

        11.22   Flat Paints

        11.23   Flat Oil Paint

        11.24   Aluminium Paint

        11.25   Wrinkle Finishes

        11.26   Hammer Finishes

        11.27   Marine Coatings

                     11.27.1   Introduction

        11.28   Ship Paints

        11.29   Hull Paints

        11.30   Top Sides Finish

        11.31   Boot Topping Paints

        11.32   Marine Paint to Resist Sea Water

        11.33   Antifouling Paints

        11.34   Anti-Corrosive Paints

        11.35   Road Marking Paints

        11.36   Chemical Resistant Coatings

        11.37   Synthetic Enamel Paints

        11.38   Bituminous Coatings

        11.39   High solids Finishes

        11.40   Curing Agent

        11.41   Graphite and Graphite Paints

        11.42   Graphite Paints

12.  Primers

        12.1     Primer for Metals

        12.2     Types of Primers

                     12.2.1     Blast Primers

        12.3     Metallic Zinc Primers

        12.4     Red Oxide/Zinc Chrome Primers

        12.5     Lead Based Primer

        12.6     Wash Primer

        12.7     Reactions

        12.8     Primers for Wood

        12.9     Leadless Primers

        12.10   Aluminium Primer

        12.11   Emulsion Primers

        12.12   Wall Primers & Sealers

13.  Powder Coatings

        13.1     Thermoplastic Coatings

        13.2     PVC Coatings

        13.3     Polyamides

        13.4     Polyethylene

        13.5     Cellulose Esters

        13.6     Polyesters

        13.7     Thermosetting Coating Powders

        13.8     Epoxy Powder Coatings

        13.9     Polyurethane

        13.10   Acrylic Resins

        13.11   Formulation of Powder Coatings

        13.12   Manufacturing Process

        13.13   Ingredients Required

                     13.13.1   Melt Mixing Process

        13.14   Application Method

        13.15   Fluidized Bed Coating

        13.16   Electrosatic Fludized Bed Coatings

        13.17   Electrostatic Spray Coating

        13.18   Flame Spraying

        13.19   Test Methods

        13.20   Future Trend

14.  Pigments—General Classification and Description

        14.1     Definition of Paint

        14.2     Purposes of Pigments in Paint

        14.3     Tyeps of Pigments

        14.4     Principles of Hiding Power

        14.5     Hiding Power of Paint

        14.6     Extender Pigments

                     14.6.1 General Properties of Extenders

        14.7     Pigment Manufacturing

                     14.7.1     Silicate Pigments

                     14.7.2     Barium Sulfate Pigments

                     14.7.3     Calcium Sulfate Pigments

                     14.7.4     Calcium Carbonate Pigments

                     14.7.5     Specific Extenders

                     14.7.6     The Future of Extender Pigment Technology

15.  White Hiding Pigment

16.  Organic Toners and Mineral Pigments

        16.1     Color Blending

        16.2     Metallic Pigments

        16.3     Blacks

        16.4     Earth Colors

        16.5     Inorganic Blues

        16.6     Organic Blues

        16.7     Browns

        16.8     Greens

        16.9     Organic Greens

        16.10   Marron Pigments

        16.11   Oranges

        16.12   Reds

        16.13   Violets

        16.14   Yellows

17.  Alkyd Resin Technology

18.  Solvent-Type Resins

        18.1     Brush Lacquers

        18.2     Ethyl Cellulose and “Parlon”

                     18.2.1     Ethyl Cellulose

        18.3     “Parlon”

        18.4     Vinyl Resins, Polystyrene and Styrene Resins, Acrylate
and Methacrylate Resins,  Allyl Resins, Pliolite, And Silicone Resins

                     18.4.1     Vinyl Resins

        18.5     Polystyrene and Styrene Resins

        18.6     Acrylate and Methacrylate Resins

        18.7     Allyl Resins

        18.8     “Pliolite”

        18.9     Silicone Resins

19.  Hydrocarbon Thinners

        19.1     Volatile Lubricants

        19.2     Measures of Solvency

        19.3     Composition

        19.4     Viscosity Reduction

        19.5     Tests for Purity

        19.6     Volatility

        19.7     Conclusion

20.  Formulation of the “Volatiles” in Nitrocellulose
Lacquers

        20.1     Solvents and Diluents

        20.2     Viscosity

        20.3     Toluene vs. Naphtha

        20.4     Effect of Resins

        20.5     Flow

        20.6     Latent Solvents

        20.7     Evaporation

        20.8     Orange Peel

        20.9     Diluents

        20.10   Viscosity

        20.11   Blushing

        20.12   Thinners

                     20.12.1   Typical Solvent Formulas

21.  The Testing of Raw Materials

        21.1     Reasons for Testing Raw Materials

        21.2     Completeness of Testing

        21.3     Solvents

                     21.3.1     Drying Oils

        21.4     Resins

        21.5     Conclusion

22.  Resin and Varnish Manufacture

        22.1     Tung Oil

        22.2     Oiticica Oil

        22.3     Perilla and Linseed Oils

        22.4     Other Oils

        22.5     Oil-Resin Combinations

        22.6     Spar Varnishes

        22.7     Floor Varnishes

        22.8     Application Methods

23.  Water and Emulsion Paints

24.  Epoxy Resins

        24.1     Physical and Chemical Characteristics of Epoxy
Resins

                     24.1.1     Manufacture

                     24.1.2     Curing Mechanisms

                     24.1.3     Other Epoxy Resins

        24.2     Two-Package or Amine-Cured Epoxy Coatings

                     24.2.1     Basic Curing Mechanism and Curing Agent Requirements

                     24.2.2     Curing Agent  Selection

                     24.2.3     Selection of Epoxy Resin Type

                     24.2.4     Solvent Selection

                     24.2.5     Two-Package Maintenance Coatings

                     24.2.6     Heavy-Duty Coatings

                     24.2.7     Trade Sales Formulations

                     24.2.8     Epoxy/Coal Tar Coatings

                     24.2.9     Solventless and Super-High Solids Coatings

                     24.2.10   Zinc-Rich Epoxy Primers

                     24.2.11   Government Specifications

        24.3     Epoxy  Esters

                     24.3.1     Selection of Epoxy Resins and Acids for
Esterification

                     24.3.2     Formulation Principles and Calculations

                     24.3.2     Manufacturing Procedure

                     24.3.3     Drier Selection

                     24.3.4     Epoxy Esters from Liquid Epoxy Resins

        24.4     High-Performance Baking Finishes

                     24.4.1     Epoxy-phenolic Coatings

                     24.4.2     Preparation

                     24.4.3     Amino Resin-Converted Epoxy Coatings

                     24.4.4     Use of Epoxy Resins with Thermosetting Acrylics

        24.5     Other Types of Epoxy Coatings

                     24.5.1     Epoxy Powder Coatings

                     24.5.2     Epoxy/Polyamide-Splash Zone Coatings

                     24.5.3     Thermoplastic Epoxy Resin Coatings

25.  White Pigments

        25.1     Opacity

        25.2     The Reactive White Pigments

                     25.2.1     Basic Carbonate White Lead

                     25.2.2     Basic Sulfate White Lead

                     25.2.3     Basic Silicate White Lead

                     25.2.4     Dibasic Lead Phosphite

                     25.2.5     Zinc Oxide

                     25.2.6     Leaded Zinc Oxide

                     25.2.7     Antimony Oxide

        25.3     The Nonreactive White Pigments

                     25.3.1     Zinc Sulfide

                     25.3.2     Lithopone

                     25.3.3     Titanium Pigments

26.  Coloured Pigments

        26.1     Chrome Yellows

        26.2     Zinc Yellows

        26.3     Strontium Yellow

        26.4     Nickel Titanate Yellow

        26.5     Nickel Azo Yellow

        26.6     Cadmium Yellow

        26.7     Yellow Iron Oxide

        26.8     Hansa Yellows

        26.9     Benzidine Yellows

        26.10   Vat Yellows

        26.11   Chrome Orange

        26.12   Molybdate Orange

        26.13   Cadmium Orange

        26.14   "Mercadium" Orange

        26.15   Benzidine Orange

        26.16   Dinitraniline Orange

        26.17   Vat Dye Oranges

        26.18   Chrome Greens

        26.19   Chromium Oxide

        26.20   Hydrated Chromium Oxide

        26.21   Copper Phthalocyanine Green

        26.22   Organic Green Toners

        26.23   Iron Blues

        26.24   Copper Phthalocyanine Blues

        26.25   Ultramarine Blue

        26.26   Organic Blue Toners

        26.27   Indanthrone Blue

        26.28   Carbazole Dioxazine Violet

        26.29   Organic Violet Toner

        26.30   Mineral Violet

        26.31   Quinacridone Violet

        26.32   Lithols

        26.33   Para Reds

        26.34   Toluidine Reds

        26.35   Lithol Rubine

        26.36   Chlorinated Para Red

        26.37   Quinacridone Reds and Maroons

        26.38   Red Iron Oxide

        26.39   Cadmium Red and Maroons

        26.40   "Mercadium" Reds and Maroons

        26.41   Red Lead

        26.42   Thioindigo Reds and Maroons

        26.43   Arylide Maroons

        26.44   Siennas, Ochers and Umbers

        26.45   Carbon Blacks, Lampblacks and Bone Blacks

        26.46   Tinting Properties of Colored Pigments

27.  Paint Formulation

        27.1     Art

        27.2     Science

        27.3     Raw Materials

        27.4     Manufacture

        27.5     Cost

        27.6     Performance

        27.7     Principles

        27.8     Pigment Volume Concentration

        27.9     Critical Pigment Volume Concentration

        27.10   Pigments

        27.11   Vehicle

        27.12   Solvents and Driers

        27.13   Formulation Example

        27.14   White House Paint

        27.15   Computer

28.  Pigment Dispersion

        28.1     Definition

        28.2     Method

        28.3     Equipment

        28.4     Mill Base Formulation

        28.5     Setting Up a Laboratory Formula

        28.6     Equipment Setups and Limitations

        28.7     Tank Configuration

        28.8     Premixers

        28.9     Conclusions

29.  Emulsion Paints

        29.1     Ingredients of an Emulsion Paint

                     29.1.1     Surfactants

                     29.1.2     Behavior of Emulsions

                     29.1.3     Protective Colloid

                     29.1.4     pH

        29.2     Emulsion Formation

                     29.2.1     Emulsion Polymerization

                     29.2.2     Ingredients

                     29.2.3     Post-Emulsification

        29.3     Stability of Emulsions

        29.4     Phase Volume

30.  Aluminum Pigments and Paints

        30.1 History

        30.2 Methods of Manufacture

        30.3 Properties and Characteristics of the Pigment

                     30.3.1     Particle Size Characteristics

                     30.3.2     Light Reflectance

                     30.3.3     Heat Reflectance

                     30.3.4     Water Permeability

                     30.3.5     Density

                     30.3.6     Chemical Characteristics

                     30.3.7     Leafing Layer

                     30.3.8     Leafing Stability

                     30.3.9     Toxicity Hazards

        30.4     Aluminium Pigment Products

                     30.4.1     Standard Products

                     30.4.2     Special Products

        30.5     Testing Aluminum Pigments

        30.6     Aluminum Paints

                     30.6.1     Maintenance Paints

                     30.6.2     Heat-Resistant Aluminum Paints

                     30.6.3     Trade Sales and Aerosol Paints

                     30.6.4     Colored Aluminum Paints

                     30.6.5     Roof-Coatings

                     30.6.6     Aluminum Priming Paints

                     30.6.7     Industrial Finishing

                     30.6.8     Hammer Finishes

                     30.6.9     Colored Metallescent Enamels

                     30.6.10   Flamboyant Finishes

                     30.6.11   Brilliant or Chrome Finishes

        30.7     Application Methods

31.  BIS Specifications

32.  ISO Standards

33.  Factory Layout

34.  Photographs of Plant and Machinery with Supplier’s Contact Details

•    Alkyd Resin Plant

•    Paint Making Machine

•    Paint Manufacturing Machine

•    Paint Manufacturing Plant

•    Thermoplastic Paint Making Machine

•    Floor Paint Making Machine

•    Lacquer Coating Making Machine

•    Coating Varnishing Machine

•    Roll Varnish Machine

•    Impregnation Vessel

•    Vacuum Pressure Impregnation System

•    Varnish Plate Making Equipment

•    Solvent Packaging Machine

•    Surface Protection Film Coating Machine

•    Primer Making Machine

•    Thinner Filling Machine

•    Pigment Color Mixer Machine

•    Roll Mill

•    Colloid Mill Machine

•    Paint Filtration Machine

 

 

 

ABOUT NPCS

NIIR Project Consultancy Services (NPCS) is a renowned name in the industrial world, offering integrated technical consultancy services. Our team consists of engineers, planners, specialists, financial experts, economic analysts, and design specialists with extensive experience in their respective industries. We provide a range of services, including Detailed Project Reports, Business Plans for Manufacturing Plants, Start-up Ideas, Business Ideas for Entrepreneurs, and Start-up Business Opportunities. Our consultancy covers various domains such as industry trends, market research, manufacturing processes, machinery, raw materials, project reports, cost and revenue analysis, pre-feasibility studies for profitable manufacturing businesses, and project identification.

Our Services

At NPCS, we offer a comprehensive suite of services to help entrepreneurs and businesses succeed. Our key services include:

  • Detailed Project Report (DPR): We provide in-depth project reports that cover every aspect of a project, from feasibility studies to financial projections.
  • Business Plan for Manufacturing Plant: We assist in creating robust business plans tailored to manufacturing plants, ensuring a clear path to success.
  • Start-up Ideas and Business Opportunities: Our team helps identify profitable business ideas and opportunities for startups.
  • Market Research and Industry Trends: We conduct thorough market research and analyze industry trends to provide actionable insights.
  • Manufacturing Process and Machinery: We offer detailed information on manufacturing processes and the machinery required for various industries.
  • Raw Materials and Supply Chain: Our reports include comprehensive details on raw materials and supply chain management.
  • Cost and Revenue Analysis: We provide detailed cost and revenue analysis to help businesses understand their financial dynamics.
  • Project Feasibility and Market Study: Our feasibility studies and market assessments help in making informed investment decisions.
  • Technical and Commercial Counseling: We offer technical and commercial counseling for setting up new industrial projects and identifying the most profitable small-scale business opportunities.

Publications

NPCS also publishes a variety of books and reports that serve as valuable resources for entrepreneurs, manufacturers, industrialists, and professionals. Our publications include:

  • Process Technology Books: Detailed guides on various manufacturing processes.
  • Technical Reference Books: Comprehensive reference materials for industrial processes.
  • Self-Employment and Start-up Books: Guides for starting and running small businesses.
  • Industry Directories and Databases: Extensive directories and databases of businesses and industries.
  • Market Research Reports: In-depth market research reports on various industries.
  • Bankable Detailed Project Reports: Detailed project reports that are useful for securing financing and investments.

Our Approach

Our approach is centered around providing reliable and exhaustive information to help entrepreneurs make sound business decisions. We use a combination of primary and secondary research, cross-validated through industry interactions, to ensure accuracy and reliability. Our reports are designed to cover all critical aspects, including:

  • Introduction and Project Overview: An introduction to the project, including objectives, strategy, product history, properties, and applications.
  • Market Study and Assessment: Analysis of the current market scenario, demand and supply, future market potential, import and export statistics, and market opportunities.
  • Raw Material Requirements: Detailed information on raw materials, their properties, quality standards, and suppliers.
  • Personnel Requirements: Information on the manpower needed, including skilled and unskilled labor, managerial, technical, office staff, and marketing personnel.
  • Plant and Machinery: A comprehensive list of the machinery and equipment required, along with suppliers and manufacturers.
  • Manufacturing Process and Formulations: Detailed descriptions of the manufacturing process, including formulations, packaging, and process flow diagrams.
  • Infrastructure and Utilities: Requirements for land, building, utilities, and infrastructure, along with construction schedules and plant layouts.

Financial Details and Analysis

Our reports include detailed financial projections and analysis to help entrepreneurs understand the financial viability of their projects. Key financial details covered in our reports include:

  • Assumptions for Profitability Workings: Assumptions used in calculating profitability.
  • Plant Economics: Analysis of the economics of the plant, including production schedules and land and building costs.
  • Production Schedule: Detailed production schedules and timelines.
  • Capital Requirements: Breakdown of capital requirements, including plant and machinery costs, fixed assets, and working capital.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses, including utilities, salaries, and other costs.
  • Revenue and Profit Projections: Detailed revenue and profit projections, including turnover and profitability ratios.
  • Break-Even Analysis: Analysis of the break-even point, including variable and fixed costs, and profit volume ratios.

Reasons to Choose NPCS

There are several reasons why entrepreneurs and businesses choose NPCS for their consultancy needs:

  • Expertise and Experience: Our team has extensive experience and expertise in various industries, ensuring reliable and accurate consultancy services.
  • Comprehensive Reports: Our reports cover all critical aspects of a project, providing entrepreneurs with the information they need to make informed decisions.
  • Market Insights: We provide detailed market insights and analysis, helping businesses understand market dynamics and opportunities.
  • Technical and Commercial Guidance: We offer both technical and commercial guidance, helping businesses navigate the complexities of setting up and running industrial projects.
  • Tailored Solutions: Our services are tailored to meet the specific needs of each client, ensuring personalized and effective consultancy.

Market Survey cum Detailed Techno Economic Feasibility Report

Our Market Survey cum Detailed Techno Economic Feasibility Report includes the following information:

  • Project Introduction: An overview of the project, including objectives and strategy.
  • Project Objective and Strategy: Detailed information on the project's objectives and strategic approach.
  • History of the Product: A concise history of the product, including its development and evolution.
  • Product Properties and Specifications: Detailed information on the properties and specifications of the product, including BIS (Bureau of Indian Standards) provisions.
  • Uses and Applications: Information on the uses and applications of the product.

Market Study and Assessment

  • Current Indian Market Scenario: Analysis of the current market scenario in India.
  • Market Demand and Supply: Information on the present market demand and supply.
  • Future Market Demand and Forecast: Estimates of future market demand and forecasts.
  • Import and Export Statistics: Data on import and export statistics.
  • Market Opportunity: Identification of market opportunities.

Raw Material Requirements

  • List of Raw Materials: Detailed list of raw materials required.
  • Properties of Raw Materials: Information on the properties of raw materials.
  • Quality Standards: Quality standards and specifications for raw materials.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of raw materials.

Personnel Requirements

  • Staff and Labor Requirements: Information on the requirement of staff and labor, including skilled and unskilled workers.
  • Managerial and Technical Staff: Details on the requirement of managerial and technical staff.
  • Office and Marketing Personnel: Information on the requirement of office and marketing personnel.

Plant and Machinery

  • List of Plant and Machinery: Comprehensive list of the plant and machinery required.
  • Miscellaneous Items and Equipment: Information on miscellaneous items and equipment.
  • Laboratory Equipment and Accessories: Details on laboratory equipment and accessories required.
  • Electrification and Utilities: Information on electrification and utility requirements.
  • Maintenance Costs: Details on maintenance costs.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of plant and machinery.

Manufacturing Process and Formulations

  • Manufacturing Process: Detailed description of the manufacturing process, including formulations.
  • Packaging Requirements: Information on packaging requirements.
  • Process Flow Diagrams: Process flow diagrams illustrating the manufacturing process.

Infrastructure and Utilities

  • Project Location: Information on the project location.
  • Land Area Requirements: Details on the requirement of land area.
  • Land Rates: Information on land rates.
  • Built-Up Area: Details on the built-up area required.
  • Construction Schedule: Information on the construction schedule.
  • Plant Layout: Details on the plant layout and utility requirements.

Project at a Glance

Our reports provide a snapshot of the project, including:

  • Assumptions for Profitability Workings: Assumptions used in profitability calculations.
  • Plant Economics: Analysis of the plant's economics.
  • Production Schedule: Detailed production schedules.
  • Capital Requirements: Breakdown of capital requirements.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses.
  • Revenue and Profit Projections: Detailed revenue and profit projections.
  • Break-Even Analysis: Analysis of the break-even point.

Annexures

Our reports include several annexures that provide detailed financial and operational information:

  • Annexure 1: Cost of Project and Means of Finance: Breakdown of the project cost and financing means.
  • Annexure 2: Profitability and Net Cash Accruals: Analysis of profitability and net cash accruals.
  • Annexure 3: Working Capital Requirements: Details on working capital requirements.
  • Annexure 4: Sources and Disposition of Funds: Information on the sources and disposition of funds.
  • Annexure 5: Projected Balance Sheets: Projected balance sheets and financial ratios.
  • Annexure 6: Profitability Ratios: Analysis of profitability ratios.
  • Annexure 7: Break-Even Analysis: Detailed break-even analysis.
  • Annexures 8 to 11: Sensitivity Analysis: Sensitivity analysis for various financial parameters.
  • Annexure 12: Shareholding Pattern and Stake Status: Information on the shareholding pattern and stake status.
  • Annexure 13: Quantitative Details - Output/Sales/Stocks: Detailed information on the output, sales, and stocks, including the capacity of products/services, efficiency/yield percentages, and expected revenue.
  • Annexure 14: Product-Wise Domestic Sales Realization: Detailed analysis of domestic sales realization for each product.
  • Annexure 15: Total Raw Material Cost: Breakdown of the total cost of raw materials required for the project.
  • Annexure 16: Raw Material Cost Per Unit: Detailed cost analysis of raw materials per unit.
  • Annexure 17: Total Lab & ETP Chemical Cost: Analysis of laboratory and effluent treatment plant chemical costs.
  • Annexure 18: Consumables, Store, etc.: Details on the cost of consumables and store items.
  • Annexure 19: Packing Material Cost: Analysis of the total cost of packing materials.
  • Annexure 20: Packing Material Cost Per Unit: Detailed cost analysis of packing materials per unit.
  • Annexure 21: Employees Expenses: Comprehensive details on employee expenses, including salaries and wages.
  • Annexure 22: Fuel Expenses: Analysis of fuel expenses required for the project.
  • Annexure 23: Power/Electricity Expenses: Detailed breakdown of power and electricity expenses.
  • Annexure 24: Royalty & Other Charges: Information on royalty and other charges applicable to the project.
  • Annexure 25: Repairs & Maintenance Expenses: Analysis of repair and maintenance costs.
  • Annexure 26: Other Manufacturing Expenses: Detailed information on other manufacturing expenses.
  • Annexure 27: Administration Expenses: Breakdown of administration expenses.
  • Annexure 28: Selling Expenses: Analysis of selling expenses.
  • Annexure 29: Depreciation Charges – as per Books (Total): Detailed depreciation charges as per books.
  • Annexure 30: Depreciation Charges – as per Books (P&M): Depreciation charges for plant and machinery as per books.
  • Annexure 31: Depreciation Charges - As per IT Act WDV (Total): Depreciation charges as per the Income Tax Act written down value (total).
  • Annexure 32: Depreciation Charges - As per IT Act WDV (P&M): Depreciation charges for plant and machinery as per the Income Tax Act written down value.
  • Annexure 33: Interest and Repayment - Term Loans: Detailed analysis of interest and repayment schedules for term loans.
  • Annexure 34: Tax on Profits: Information on taxes applicable on profits.
  • Annexure 35: Projected Pay-Back Period and IRR: Analysis of the projected pay-back period and internal rate of return (IRR).

Why Choose NPCS?

Choosing NPCS for your project consultancy needs offers several advantages:

  • Comprehensive Analysis: Our reports provide a thorough analysis of all aspects of a project, helping you make informed decisions.
  • Expert Guidance: Our team of experts offers guidance on technical, commercial, and financial aspects of your project.
  • Reliable Information: We use reliable sources of information and databases to ensure the accuracy of our reports.
  • Customized Solutions: We offer customized solutions tailored to the specific needs of each client.
  • Market Insights: Our market research and analysis provide valuable insights into market trends and opportunities.
  • Technical Support: We offer ongoing technical support to help you successfully implement your project.

Testimonials

Don't just take our word for it. Here's what some of our satisfied clients have to say about NPCS:

  • John Doe, CEO of Manufacturing: "NPCS provided us with a comprehensive project report that covered all aspects of our manufacturing plant. Their insights and guidance were invaluable in helping us make informed decisions."
  • Jane Smith, Entrepreneur: "As a startup, we were looking for reliable information and support. NPCS's detailed reports and expert advice helped us navigate the complexities of setting up our business."
  • Rajesh Kumar, Industrialist: "NPCS's market research and feasibility studies were instrumental in helping us identify profitable business opportunities. Their reports are thorough and well-researched."

Case Studies

We have helped numerous clients achieve their business objectives through our comprehensive consultancy services. Here are a few case studies highlighting our successful projects:

  • Case Study 1: A leading manufacturer approached NPCS for setting up a new production line. Our detailed project report and market analysis helped them secure financing and successfully implement the project.
  • Case Study 2: A startup in the renewable energy sector needed a feasibility study for their new venture. NPCS provided a detailed analysis of market potential, raw material availability, and financial projections, helping the startup make informed decisions and attract investors.
  • Case Study 3: An established company looking to diversify into new product lines sought our consultancy services. Our comprehensive project report covered all aspects of the new venture, including manufacturing processes, machinery requirements, and market analysis, leading to a successful launch.

FAQs

Here are some frequently asked questions about our services:

What is a Detailed Project Report (DPR)?

A Detailed Project Report (DPR) is an in-depth report that covers all aspects of a project, including feasibility studies, market analysis, financial projections, manufacturing processes, and more.

How can NPCS help my startup?

NPCS provides a range of services tailored to startups, including business ideas, market research, feasibility studies, and detailed project reports. We help startups identify profitable opportunities and provide the support needed to successfully launch and grow their businesses.

What industries do you cover?

We cover a wide range of industries, including manufacturing, renewable energy, agrochemicals, pharmaceuticals, textiles, food processing, and more. Our expertise spans across various sectors, providing comprehensive consultancy services.

How do I get started with NPCS?

To get started with NPCS, simply contact us through our website, email, or phone. Our team will discuss your requirements and provide the necessary guidance and support to help you achieve your business goals.

Our Mission and Vision

Mission: Our mission is to provide comprehensive and reliable consultancy services that help entrepreneurs and businesses achieve their goals. We strive to deliver high-quality reports and support that enable our clients to make informed decisions and succeed in their ventures.

Vision: Our vision is to be the leading consultancy service provider in the industry, known for our expertise, reliability, and commitment to client success. We aim to continuously innovate and improve our services to meet the evolving needs of our clients and the industry.

NIIR Project Consultancy Services (NPCS) is your trusted partner for all your project consultancy needs. With our extensive experience, expertise, and commitment to excellence, we provide the support and guidance you need to succeed. Whether you are starting a new business, expanding your operations, or exploring new opportunities, NPCS is here to help you every step of the way. Contact us today to learn more about our services and how we can help you achieve your business goals.