CONTENTS
1. INTRODUCTION.............................................................................................................................. 1
1.1. History
1.2. F&B industry in India
1.3. Other Sectors in the F&B industry
1.4. Growth of Food and Beverage Industry
1.5. Demand of Food and Beverage Industry
1.6. Profit in Food and Beverage Industry
1.7. Business Profit in the Food and Beverage Industry in India
1.8. Future of Food and Beverage Industry in India
2. HOW TO START FOOD BUSINESS........................................................................................................ 9
2.1. Decide the Business Structure
2.2. Research the Market Well
2.3. Get FSSAI License/Registration
2.4. Apply for the Trademark
2.5. Verify Nutrition Chart
2.6. Location of the Organization
3. FOOD PROCESSING INDUSTRY......................................................................................................... 12
3.1. Production
3.2. Methods
3.3. Reasons and Consequences
3.4. How does processed food fit into a healthy diet?
4. HOW TO START BEVERAGES INDUSTRY.............................................................................................. 16
4.1. How to Start Beverages Industry
4.2. Different Types of Soft Drinks
4.3. Conduct Market Research
4.4. Analysis of Recipes
4.5. Keep Changing
4.6. Registration of the Company
4.7. Certificates and Licenses
4.8. Promote Drinks Business
4.9. Infrastructure and the Location
4.10.Equipment and Raw Materials
4.11.Processing and Packaging
4.12.Merchandising
5. BEVERAGES INDUSTRY................................................................................................................... 20
5.1. Production of Beverage Industry
5.2. Types of Beverage
5.3. Beverage Processing Steps
5.4. Selecting a Clarifying or Prefilter
5.4.1. Final Filtration Processing Steps
5.4.2. Process Monitoring Processing Steps
5.4.3. Tank Venting Processing Steps
5.4.4. Gas Filtration Processing Steps
5.4.5. Housings Processing Steps
5.4.6. Integrity Testing Processing Steps
5.4.7. Diffusion Test Processing Steps
5.4.8. Pressure Hold Testing
6. POTATO POWDER......................................................................................................................... 31
6.1. INTRODUCTION
6.2. PROPERTIES
6.2.1. Physical Properties
6.2.2. Chemical Properties
6.2.3. Microbiological Properties
6.3. USES
6.4. BENEFITS OF POTATO POWDER
6.5. B.I.S. SPECIFICATIONS
6.6. NUTRITION VALUE OF POTATO POWDER
6.7. DESCRIPTION OF RAW MATERIALS
6.7.1. Properties of Raw Material
6.8. MANUFACTURING PROCESS
6.8.1. Basic Raw Material Required
6.8.2. Packing and Marking
6.9. PROCESS FLOW DIAGRAM
6.10.PLANT ECONOMICS
7. HERBAL HEALTH DRINK.................................................................................................................. 44
7.1. INTRODUCTION
7.2. BENEFITS OF HERBAL HEALTH DRINK
7.3. B.I.S. SPECIFICATIONS
7.4. LIST OF PLANT AND MACHINERY
7.5. FORMULATIONS
7.6. Manufacturing Process
7.7. Process Flow Diagram
7.8. PLANT ECONOMICS
8. CARBONATED HEALTH DRINKS......................................................................................................... 52
8.1. INTRODUCTION
8.2. Carbonated Soft Drinks
8.3. B.I.S Specifications
8.4. Additional Label Information
8.5. Benefits
8.6. Manufacturing Process
8.7. Process Flow Diagram
8.8. PLANT ECONOMICS
9. CHOCOLATE, CANDY AND TOFFEE.................................................................................................... 61
9.1. INTRODUCTION
9.2. Composition of Products
9.2.1. Chocolate
9.2.2. Candy
9.2.3. Toffee
9.3. Types of Product
9.3.1. Chocolate
9.3.2. Candy and Toffee
9.4. Uses of Products
9.5. Health Benefit of Products
9.5.1. Chocolates
9.5.2. Candy & Toffee
9.6. B.I.S. Specifications
9.7. Nutritional Properties of Chocolates Products
9.7.1. White Chocolate
9.7.2. Dark Chocolate
9.8. Formulations
9.8.1. Milk Chocolates
9.8.2. Coating Chocolate
9.8.3. Couverture Chocolate
9.8.4. Dark Chocolates
9.8.5. Dark Chocolates
9.8.6. Milk Chocolate
9.8.7. English Milk Chocolate
9.8.8. Chocolate Toffee
9.8.9. Chocolate Annex Caramels
9.9. Chocolate Manufacturing Process
9.9.1. List of Machine
9.9.2. Chocolate Products
9.9.3. Packaging
9.10.Process Flow Diagram
9.11.Toffee Manufacturing Process
9.11.1. List of Machinery
9.11.2. Process
9.12.Process Flow Diagram
9.13.Candy Manufacturing Process
9.13.1. List of Machinery
9.13.2. Process
9.14.Process Flow Diagram
9.15.PLANT ECONOMICS
10. MICROBREWERY........................................................................................................................... 86
10.1.INTRODUCTION
10.2.Microbrewery
10.2.1. Nanobrewery
10.2.2. Farm Brewery
10.2.3. Craft Brewery
10.3.Raw Material Details
10.4.Manufacturing Process
10.5.Process Flow Diagram
10.6.PLANT ECONOMICS
11. FUNCTIONAL FOOD BASED BAKERY PRODUCTS (MODERN BAKERY UNIT).............................................. 100
11.1.INTRODUCTION
11.1.1. Biscuit
11.1.2. Cookies
11.1.3. Bread
11.2.Properties
11.3.Uses
11.4.Types of Biscuits & Cookies
11.5.B.I.S. Specifications
11.6.Raw Material Details
11.6.1. Flour
11.6.2. Functional Food
11.6.3. Functional Flour
11.6.4. Leavening
11.7.Manufacturing Process Details
11.7.1. General Process of Bread
11.7.2. White Bread
11.7.3. Multigrain Bread
11.7.4. Process Flow Diagram of Bread
11.7.5. General Process of Biscuits
11.7.6. Process Flow Diagram of Biscuits
11.7.7. Process of Cream Biscuits
11.7.8. Process Flow Diagram of Cream Biscuits
11.7.9. Biscuits from Soy Flour and Rice Bran
11.7.10. Process Flow Diagram of Biscuits from Soy Flour and Rice Bran
11.7.11. Chocolate Chips Cookies
11.7.12. Process Flow Diagram of Chocolate Chips Cookies
11.7.13. Oatmeal Raisin Cookies
11.7.14. Process Description
11.7.15. Process Flow Diagram of Oatmeal Raisin Cookies
11.8.Preservatives and Storage
11.8.1. Leavening Agents
11.8.2. Fully Saturated Mono and Diglycerides
11.8.3. Whey-Based Ingredients
11.9.Cookie Storage
11.10. PLANT ECONOMICS
12. RICE BEER WITH CAN & BOTTLE PACKAGING..................................................................................... 131
12.1.INTRODUCTION
12.2.Properties of the Rice Beers
12.2.1. Physicochemical Properties
12.2.2. Volatile Compounds in the Rice Beers
12.3.B.I.S. Standards
12.4.Types of Rice Beer
12.5.Top 10 Beer Brands in India
12.6.Raw Material
12.7.Manufacturing Process
12.7.1. Lautering
12.7.2. Fermentation
12.7.3. Maturation
12.7.4. Filtration
12.7.5. Packaging, Storage and Distribution
12.8.Utilities in a Brewery
12.9.Refrigeration Technology
12.10. Process Control System for the Brewing Process
12.11. Process Flow Diagram
12.12. Hazard Analysis Critical Control Points (HACCP)
12.13. Fermenter & Fermentation Equipment-Beer Equipment
12.14. PLANT ECONOMICS
13. CRAFT BEER................................................................................................................................ 156
13.1.INTRODUCTION
13.2.Microbrewery
13.3.Craft Brewery
13.4.Health Benefits Associated with Moderate Consumption of Beer
13.5.Characteristics
13.6.Appearance
13.7.Aroma
13.8.Flavor and Mouthfeel
13.9.Alcohol Content
13.10. B.I.S. Specifications
13.11. Raw Material Details
13.12. Types of Hops
13.13. Manufacturing Process
13.14. Process Flow Diagram
13.15. Licenses Required for Opening a Microbrewery in India
13.16. Formalities for Setting up Beer Industry
13.16.1. Technical Requirements
13.16.2. Existing Machines:
13.16.3. Licence
13.17. PLANT ECONOMICS
14. LEMON-LIME FLAVOURED SOFT DRINK (NIMBU PANI)....................................................................... 173
14.1.INTRODUCTION
14.2.Benefits of Soft Drinks
14.3.Raw Materials
14.4.Raw Material Property as per Standards
14.4.1. IS 10500: Drinking Water
14.4.2. Sugar
14.4.3. Acidity Regulator IN 330
14.4.4. Stabilizer (445)
14.4.5. Preservative (E Number 202)
14.5.Manufacturing Process
14.6.Quality Control
14.7.Process Flow Diagram
14.8.Machinery Details
14.8.1. Bottle Preparation Equipment
14.8.2. Mixing Equipment
14.8.3. Filling Machinery
14.8.4. Conveyor System
14.9.PLANT ECONOMICS
15. FRUIT JUICE (Apple, Plum and Peach).......................................................................................... 184
15.1.INTRODUCTION
15.2.Health Benefits of Fruits
15.2.1. Apple
15.2.2. Health Benefits of Apple
15.2.3. Peach
15.2.4. Health Benefits of Peaches
15.2.5. Plums
15.2.6. Health Benefits of Plums
15.3.B.I.S. Specification
15.4.Manufacturing Process
15.4.1. Acceptance of Raw Material
15.4.2. Fruit Pulp Preparation and Processing
15.5.Other Enzymes in Juice Production
15.6.Process Flow Diagram
15.7.Cold-Pressed Juice Process
15.8.High Pressure Processing
15.9.Aseptic Packaging for Fruit Juice
15.10. Packaging Technology in Fruit Juice Industry
15.10.1. Aseptic Packaging
15.10.2. Tetra Packaging
15.10.3. Layers of Aseptic Carton Package
15.10.4. PET Bottle Packaging
15.11. Spout Packaging
15.11.1. Canning Packaging
15.12. Food Safety Requirements & Standard Required for Constructing Fruit Processing Unit
15.13. Waste Collection & Management Procedures
15.13.1. Major Waste Generating Activities
15.13.2. Waste Management Practices
15.13.3. Zero Emissions Systems Concepts
15.14. Pollution Prevention and Control
15.15. PLANT ECONOMICS