INSTALLED CAPACITY & PRODUCTION OF MAJOR PETROCHEMICALS

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Thursday, August 28, 2014

(In thousand MT)

Major Groups / Products	Installed Capacity			Production							Percentage growth
	2011-12	2012- 13	2013-14	2007-08	2008-09	2009-10	2010-11	2011-12	2012-13	2013-14	2012-13	2013-14
1	2	3	4	5	6	7	8	9	10	11	12	13
A : BASIC MAJOR PETROCHEMICALS I: SYNTHETIC FIBRES / YARN
1. Polyester Filament Yarn (PFY) ($)	2252	2363	2354	1474	1387	1562	1789	1834	1833	1776	-0.04	-3.11
2. Nylon Filament Yarn (NFY) (*$)	20	20	20	28	28	30	33	30	22	24	-27.79	10.85
3. Nylon Industrial Yarn (NIY) (*$)	48	48	48	84	69	88	86	88	86	93	-2.60	8.68
4. Polypropylene Filament Yam (PPFY)($$)	8	8	8	10	9	9	6	7	6	6	-7.80	-8.15
Sub Total Yarn (1+2+3+4)	2328	2439	2430	1595	1493	1689	1914	1960	1948	1900	-0.61	-2.45
5. Acrylic Fibre (Inc. Dry Spun) (AF)	95	107	107	85	78	91	76	76	75	94	-1.88	25.89
6. Polyester Staple Fibre (PSF)	1174	1174	1135	919	843	980	1037	953	962	970	0.91	0.85
7. Polypropylene Staple Fibre (PPSF)	5	8	8	3	3	3	4	4	4	4	4.51	-11.29
8. Polyester Staple Fibrefil (PSFF)	72	72	81	45	51	54	53	49	51	56	5.30	10.50
Total Synth. Fibre /Yarn	3674	3800	3761	2648	2469	2819	3083	3042	3040	3025	-0.07	-0.50
II: POLYMERS
1. Linear Low Density Polyethylene (LLDPE)	No separate Capacity			837	817	683	897	1033	1012	1037	-2.05	2.45
2. High Density Polyethylene (HDPE)	No separate Capacity			974	942	856	887	1119	1177	1195	5.18	1.54
LLDPE/HDPE (Combined) ($$$)	2735	2735	2735	1811	1758	1539	1784	2152	2189	2232	1.71	1.96
3. Low Density Polyethylene (LDPE)	160	160	160	198	191	193	179	194	187	190	-3.94	1.84
4. Polyestyrene (PS)	462	462	462	274	240	270	296	288	290	270	0.51	-6.73
5. Polypropylene (PP)	2676	3116	3116	1978	1771	1617	1684	2209	2421	2648	9.61	9.37
6. Poly Vinyl Chloride (PVC)	1279	1279	1423	998	1051	1110	1278	1296	1257	1367	-3.02	8.78
7. Expandable Polystyrene (EX-PS)	138	108	108	44	49	63	71	72	81	77	12.20	-4.27

Source: Department of Chemicals and Petrochemicals

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Introduction

Project Introduction
Project Objective and Strategy
Concise History of the Product
Properties
BIS (Bureau of Indian Standards) Provision & Specification
Uses & Applications

Market Study and Assessment

Current Indian Market Scenario
Present Market Demand and Supply
Estimated Future Market Demand and Forecast
Statistics of Import & Export
Names & Addresses of Existing Units (Present Players)
Market Opportunity

Raw Material

List of Raw Materials
Properties of Raw Materials
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List of Suppliers and Manufacturers

Personnel (Manpower) Requirements

Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

Plant and Machinery

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Project at a Glance

Assumptions for Profitability workings	Plant Economics
Production Schedule
Land & Building Factory Land & Building Site Development Expenses
Plant & Machinery Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.)
Other Fixed Assets Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies
Working Capital Requirement Per Month Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store
Overheads Required Per Month And Per Annum Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses
Salary and Wages	Turnover Per Annum
Share Capital Equity Capital Preference Share Capital
Annexure 1:: Cost of Project and Means of Finance
Annexure 2:: Profitability and Net Cash Accruals Revenue/Income/Realisation Expenses/Cost of Products/Services/Items Gross Profit Financial Charges Total Cost of Sales Net Profit After Taxes Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements Current Assets Gross Working. Capital Current Liabilities Net Working Capital Working Note for Calculation of Work-in-process
Annexure 4 :: Sources and Disposition of Funds
Annexure 5 :: Projected Balance Sheets ROI (Average of Fixed Assets) RONW (Average of Share Capital) ROI (Average of Total Assets)
Annexure 6 :: Profitability ratios D.S.C.R Earnings Per Share (EPS) Debt Equity Ratio
Annexure 7 :: Break-Even Analysis Variable Cost & Expenses Semi-Var./Semi-Fixed Exp. Profit Volume Ratio (PVR) Fixed Expenses / Cost B.E.P
Annexure 8 to 11:: Sensitivity Analysis-Price/Volume Resultant N.P.B.T Resultant D.S.C.R Resultant PV Ratio Resultant DER Resultant ROI Resultant BEP
Annexure 12 :: Shareholding Pattern and Stake Status Equity Capital Preference Share Capital
Annexure 13 :: Quantitative Details-Output/Sales/Stocks Determined Capacity P.A of Products/Services Achievable Efficiency/Yield % of Products/Services/Items Net Usable Load/Capacity of Products/Services/Items Expected Sales/ Revenue/ Income of Products/ Services/ Items
Annexure 14 :: Product wise domestic Sales Realisation	Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit	Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.,	Annexure 19 :: Packing Material Cost
Annexure 20 :: Packing Material Cost Per Unit	Annexure 21 :: Employees Expenses
Annexure 22 :: Fuel Expenses	Annexure 23 :: Power/Electricity Expenses
Annexure 24 :: Royalty & Other Charges	Annexure 25 :: Repairs & Maintenance Exp.
Annexure 26 :: Other Mfg. Expenses	Annexure 27 :: Administration Expenses
Annexure 28 :: Selling Expenses	Annexure 29 :: Depreciation Charges – as per Books (Total)
Annexure 30 :: Depreciation Charges – as per Books (P & M)	Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total)
Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M)	Annexure 33 :: Interest and Repayment - Term Loans
Annexure 34 :: Tax on Profits	Annexure 35 ::Projected Pay-Back Period And IRR