Production of selected major chemicals and petrochemicals

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Thursday, August 28, 2014

{Figures in Thousand Metric Tonnes (MT)}

Group	Production	2008-09	2009-10	2010-11	2011-12	2012-13	2013-14
Alkali Chemicals	Production	5442	5602	5981	6113	6081	6074
Alkali Chemicals	Growth Rate%	0.0	2.9	6.8	2.2	-0.5	-0.1
Inorganic Chemicals	Production	513	518	572	574	533	545
Inorganic Chemicals	Growth Rate%	-15.8	1.0	10.5	0.4	-7.2	2.2
Organic Chemicals	Production	1338	1353	1437	1490	1513	1615
Organic Chemicals	Growth Rate%	-17.5	1.1	6.2	3.7	1.6	6.7
Pesticides	Production	121	124	133	146	147	167
Pesticides	Growth Rate%	3.3	1.7	7.7	9.9	0.5	13.7
Dyes 8s Dyestuffs	Production	117	157	174	180	179	201
Dyes 8s Dyestuffs	Growth Rate%	-5.9	33.9	11.0	3.5	-0.8	12.0
Total Major Chemicals	Production	7532	7753	8298	8503	8453	8601
Total Major Chemicals	Growth Rate%	-4.9	2.9	7.0	2.5	-0.6	1.7
Synthetic Fibers	Production	2469	2819	3083	3042	3040	3025
Synthetic Fibers	Growth Rate%	-6.8	14.2	9.4	-1.3	-0.1	-0.5
Polymers	Production	5060	4791	5292	6211	6424	6784
Polymers	Growth Rate%	-4.6	-5.3	0.5	17.4	3.4	5.6
Elastomers (S. Rubber)	Production	96	106	95	88	86	88
Elastomers (S. Rubber)	Growth Rate%	-8.5	10.0	-10.5	-7.0	-2.8	3.4

Group	Production	2008-09	2010-11	2011-12	2011-12	2012-13	2009-10
Synth. Detergen	Production	552	618	638	623	627	597
Intermediates	Growth Rate%	-5.7	12.0	3.3	-2.4	0.7	-4.8
Performance	Production	145	176	196	188	193	213
Plastics	Growth Rate%	9.4	21.5	11.4	-4.2	2.6	10.5
Total Major	Production	8322	8509	9304	10151	10368	10707
Petrochemicals	Growth Rate%	-5.4	2.3	9.3	9.1	2.1	3.3
Total Major	Production	15853	16262	17602	18655	18822	19308
Chemicals and Petrochemicals	Growth Rate%	-5.2	2.6	8.2	6.0	0.9	2.6

Note: Production is aggregated based on Monthly Production Returns from manufacturers under large and medium scale. Product- wise and Group-wise details of installed capacity and production of major chemicals and major petrochemicals are given in Annexure-I and Annexure-II respectively.

Source: Department of Chemicals and Petrochemicals

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Introduction

Project Introduction
Project Objective and Strategy
Concise History of the Product
Properties
BIS (Bureau of Indian Standards) Provision & Specification
Uses & Applications

Market Study and Assessment

Current Indian Market Scenario
Present Market Demand and Supply
Estimated Future Market Demand and Forecast
Statistics of Import & Export
Names & Addresses of Existing Units (Present Players)
Market Opportunity

Raw Material

List of Raw Materials
Properties of Raw Materials
Prescribed Quality of Raw Materials
List of Suppliers and Manufacturers

Personnel (Manpower) Requirements

Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

Plant and Machinery

List of Plant & Machinery
Miscellaneous Items
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Laboratory Equipments & Accessories
Electrification
Electric Load & Water
Maintenance Cost
Sources of Plant & Machinery (Suppliers and Manufacturers)

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Packaging Required
Process Flow Sheet Diagram

Infrastructure and Utilities

Project Location
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Project at a Glance

Assumptions for Profitability workings	Plant Economics
Production Schedule
Land & Building Factory Land & Building Site Development Expenses
Plant & Machinery Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.)
Other Fixed Assets Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies
Working Capital Requirement Per Month Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store
Overheads Required Per Month And Per Annum Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses
Salary and Wages	Turnover Per Annum
Share Capital Equity Capital Preference Share Capital
Annexure 1:: Cost of Project and Means of Finance
Annexure 2:: Profitability and Net Cash Accruals Revenue/Income/Realisation Expenses/Cost of Products/Services/Items Gross Profit Financial Charges Total Cost of Sales Net Profit After Taxes Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements Current Assets Gross Working. Capital Current Liabilities Net Working Capital Working Note for Calculation of Work-in-process
Annexure 4 :: Sources and Disposition of Funds
Annexure 5 :: Projected Balance Sheets ROI (Average of Fixed Assets) RONW (Average of Share Capital) ROI (Average of Total Assets)
Annexure 6 :: Profitability ratios D.S.C.R Earnings Per Share (EPS) Debt Equity Ratio
Annexure 7 :: Break-Even Analysis Variable Cost & Expenses Semi-Var./Semi-Fixed Exp. Profit Volume Ratio (PVR) Fixed Expenses / Cost B.E.P
Annexure 8 to 11:: Sensitivity Analysis-Price/Volume Resultant N.P.B.T Resultant D.S.C.R Resultant PV Ratio Resultant DER Resultant ROI Resultant BEP
Annexure 12 :: Shareholding Pattern and Stake Status Equity Capital Preference Share Capital
Annexure 13 :: Quantitative Details-Output/Sales/Stocks Determined Capacity P.A of Products/Services Achievable Efficiency/Yield % of Products/Services/Items Net Usable Load/Capacity of Products/Services/Items Expected Sales/ Revenue/ Income of Products/ Services/ Items
Annexure 14 :: Product wise domestic Sales Realisation	Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit	Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.,	Annexure 19 :: Packing Material Cost
Annexure 20 :: Packing Material Cost Per Unit	Annexure 21 :: Employees Expenses
Annexure 22 :: Fuel Expenses	Annexure 23 :: Power/Electricity Expenses
Annexure 24 :: Royalty & Other Charges	Annexure 25 :: Repairs & Maintenance Exp.
Annexure 26 :: Other Mfg. Expenses	Annexure 27 :: Administration Expenses
Annexure 28 :: Selling Expenses	Annexure 29 :: Depreciation Charges – as per Books (Total)
Annexure 30 :: Depreciation Charges – as per Books (P & M)	Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total)
Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M)	Annexure 33 :: Interest and Repayment - Term Loans
Annexure 34 :: Tax on Profits	Annexure 35 ::Projected Pay-Back Period And IRR