• 0

AGAVE- FUTURE SOURCE FOR ETHANOL

Download

Saturday, June 8, 2013

AGAVE- FUTURE SOURCE FOR ETHANOL

Agave is the plant popularly distilled to make tequila--is being explored as an ethanol biofuel crop that won't compete with food. Agave has a huge advantage, as it can grow in marginal or desert land, not on arable land," and therefore would not displace food crops. Agave, however, can grow on hot dry land with a high-yield and low environmental impact.  The researchers proposing the plant’s use have modeled a facility in Jalisco, Mexico, which converts the high sugar content of the plant into ethanol.

Bioethanol as an alternative source of energy has received special attention worldwide due to depletion of fossil fuel. In India sugarcane molasses is the main raw material for ethanol production but now the short supply and increased cost is the main hindrance for its use. The sugary substrates available are comparatively expensive than molasses but can be easily used for ethanol production with some modification the process. On the other hand cellulosic materials are cheaper and available in plenty but their conversion to ethanol involves many steps and is expensive. In recent years because of increase in price of molasses and its limited availability, ethanol production has been greatly affected in 285 molasses based Indian distilleries. Under such circumstances a novel approach is essential to use easily available starch and abundantly available ligno substrates.

Zymomonas mobilis, Gram negative anaerobic bacterium, is another suitable organism for ethanol production and has advantage over yeast i.e., 98% efficiency in ethanol production and a specific rate twice bigger. Agave leaves, for example, have 3-15% lignin and up to 68% cellulose. In the Agave, the sugars are present in a proportion of about 9:1 fructose: glucose .The sugars are fermented primarily by yeasts which produce ethanol and acetic acid, compounds toxic to microorganisms. The desert plants used to distil tequila could cut emissions from transport by providing an important new biofuel crop, according to new research.

Agave fibers contain 65 percent to 78 percent cellulose. With new technology, it may be possible to breakdown over 90 percent of the cellulose and hemicellulose structures, which will increase yield of ethanol and other liquid biofuels from lignocellulosic biomass drastically.

In India Agave plants are grown along railway line, road sides, and river banks and as a hedge plant in dry land areas throughout the country. Till date, it is grown in patches and as border crop in neglected condition. The crop comes up on dry soils unsuitable for crop cultivation but grow vigorously on dry, well drained sandy loam soils. Agave cultivation has been carried out in the southern region in India, eventually setting up a micro distillery at Chittor in Andhra Pradesh.

YIELD OF ETHANOL FROM AGAVE

Yet there has been no reported use of agave feedstock for ethanol production in commercial facility. An agave variety with stems of 150 kg and 27 percent sugar content, grown at a density of 3,000 plants per hectare and harvested in six years has a potential annual ethanol yield of 7,500 liters per hectare. Higher yielding varieties of agave still can be developed from elite plants that are seldom found in the plantations. Second-generation ethanol production from cellulose contained in leaves and the waste pulp of the agave stem will considerably increase the yield. Though yield from agaves raised are not presently competitive with sugarcane and corn, the high-yielding varieties in development may make the feedstock to become a viable and competitive option for ethanol production.

The researchers proposing the plant‘s use have modeled a facility in Jalisco, Mexico, which converts the high sugar content of the plant into ethanol. The research, published in the journal Energy and Environmental Science, provides the first ever life-cycle analysis of the energy and greenhouse gas balance of producing ethanol with agave. Each mega joule of energy produced from the agave-to-ethanol process resulted in a net emission of 35 grams of carbon dioxide, far below the 85g/MJ estimated for corn ethanol production. The characteristics of the agave suit it well for bioenergy production, but also reveal its potential as a crop that is adaptable to future climate change.

PROPERTIES OF AGAVE

Modern medical study has confirmed agave's remedial properties. Agave nectar applied to the skin has been found effective against pyogenic (pus producing) bacteria such as Staph aureus. Most agave sweeteners are produced from the blue agave plant. The core of the plant contains the aguamiel or "honey water," the substance used for syrup production (and, when fermented, tequila). Processing the aguamiel yields a product with either a dark amber or light color, and a consistency much like maple syrup. The light-colored nectar resembles maple syrup or honey in flavor, but the taste is more delicate which has made agave a popular sweetener for energy drinks, teas, nutrition bars, and more.  Agave Nectar is the natural caloric sweetener with the lowest glicemic index. Under medical control it can be used by diabetic people. The Agave Nectar oligo-organic contents help the well functioning of gall bladder, helping to saponification of fats. Its oligo-organic contents also work against the blocking of arteries and veins due to high cholesterol levels. Agave Nectar enhances flavors, keeping the perfect flavor for a longer period of time. Agave Nectar has the same sugar proportions as found in the plant itself.  Agave Nectar does not contain processing chemicals. Agave Nectar is safe and recommended for children. Agave Nectar can be used for baking, cooking and anywhere else where you would normally use sugar or a chemical, artificial sweetener. Agave Nectar is low calorie.

USES OF AGAVE

The juice obtained by processing Agave could be fermented (by spitting into it) into pulque, a beer-like drink. The juice or syrup also was used medicinally.  The agave contains polysaccharides which are bactericidal, and saponins and sapogenins that have antibiotic, fungicidal, and antiviral properties. The stalks can be used for a variety of building purposes and they make good, light, strong walking sticks. It can be used to sweetened food and drink. Fiber is extracted from the spiked leaves. The cut leaves are allowed to dry or are baked, then pounded to loosen the pulp, which is combed out with a sharp stick and washed away with water. The cleaned fibers are used to make clothing, rope, baskets and brushes. Amber and dark agave nectar taste similar to caramel, and can be used like maple syrup on pancakes and waffles.

Source: NPCS Team

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

Our various services are: Detailed Project Report, Business Plan for Manufacturing Plant, Start-up Ideas, Business Ideas for Entrepreneurs, Start up Business Opportunities, entrepreneurship projects, Successful Business Plan, Industry Trends, Market Research, Manufacturing Process, Machinery, Raw Materials, project report, Cost and Revenue, Pre-feasibility study for Profitable Manufacturing Business, Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Business Opportunities, Investment Opportunities for Most Profitable Business in India, Manufacturing Business Ideas, Preparation of Project Profile, Pre-Investment and Pre-Feasibility Study, Market Research Study, Preparation of Techno-Economic Feasibility Report, Identification and Section of Plant, Process, Equipment, General Guidance, Startup Help, Technical and Commercial Counseling for setting up new industrial project and Most Profitable Small Scale Business.

NPCS also publishes varies process technology, technical, reference, self employment and startup books, directory, business and industry database, bankable detailed project report, market research report on various industries, small scale industry and profit making business. Besides being used by manufacturers, industrialists and entrepreneurs, our publications are also used by professionals including project engineers, information services bureau, consultants and project consultancy firms as one of the input in their research.

Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

And before diversifying/venturing into any product, wish to study the following aspects of the identified product:
  • Good Present/Future Demand
  • Export-Import Market Potential
  • Raw Material & Manpower Availability
  • Project Costs and Payback Period

We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

Reasons for buying the report:
  • This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.
  • This report provides vital information on the product like its definition, characteristics and segmentation.
  • This report helps you market and place the product correctly by identifying the target customer group of the product.
  • This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.
  • The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.
The report contains all the data which will help an entrepreneur find answers to questions like:
  • Why I should invest in this project?
  • What will drive the growth of the product?
  • What are the costs involved?
  • What will be the market potential?

The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product. The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.

  • Our research reports broadly cover Indian markets, present analysis, outlook and forecast.
  • The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players.
  • We use reliable sources of information and databases. And information from such sources is processed by us and included in the report.

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

Introduction
  • Project Introduction
  • Project Objective and Strategy
  • Concise History of the Product
  • Properties
  • BIS (Bureau of Indian Standards) Provision & Specification
  • Uses & Applications
Market Study and Assessment
  • Current Indian Market Scenario
  • Present Market Demand and Supply
  • Estimated Future Market Demand and Forecast
  • Statistics of Import & Export
  • Names & Addresses of Existing Units (Present Players)
  • Market Opportunity
Raw Material
  • List of Raw Materials
  • Properties of Raw Materials
  • Prescribed Quality of Raw Materials
  • List of Suppliers and Manufacturers
Personnel (Manpower) Requirements
  • Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel
Plant and Machinery
  • List of Plant & Machinery
  • Miscellaneous Items
  • Appliances & Equipments
  • Laboratory Equipments & Accessories
  • Electrification
  • Electric Load & Water
  • Maintenance Cost
  • Sources of Plant & Machinery (Suppliers and Manufacturers)
Manufacturing Process and Formulations
  • Detailed Process of Manufacture with Formulation
  • Packaging Required
  • Process Flow Sheet Diagram
Infrastructure and Utilities
  • Project Location
  • Requirement of Land Area
  • Rates of the Land
  • Built Up Area
  • Construction Schedule
  • Plant Layout and Requirement of Utilities
Assumptions for Profitability workings
Plant Economics
Production Schedule
Land & Building
  • Factory Land & Building
  • Site Development Expenses
Plant & Machinery
  • Indigenous Machineries
  • Other Machineries (Miscellaneous, Laboratory etc.)
Other Fixed Assets
  • Furniture & Fixtures
  • Pre-operative and Preliminary Expenses
  • Technical Knowhow
  • Provision of Contingencies
Working Capital Requirement Per Month
  • Raw Material
  • Packing Material
  • Lab & ETP Chemical Cost
  • Consumable Store
Overheads Required Per Month And Per Annum
  • Utilities & Overheads (Power, Water and Fuel Expenses etc.)
  • Royalty and Other Charges
  • Selling and Distribution Expenses
Salary and Wages
Turnover Per Annum
Share Capital
  • Equity Capital
  • Preference Share Capital
Annexure 1:: Cost of Project and Means of Finance
Annexure 2:: Profitability and Net Cash Accruals
  • Revenue/Income/Realisation
  • Expenses/Cost of Products/Services/Items
  • Gross Profit
  • Financial Charges
  • Total Cost of Sales
  • Net Profit After Taxes
  • Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements
  • Current Assets
  • Gross Working. Capital
  • Current Liabilities
  • Net Working Capital
  • Working Note for Calculation of Work-in-process
Annexure 4 :: Sources and Disposition of Funds
Annexure 5 :: Projected Balance Sheets
  • ROI (Average of Fixed Assets)
  • RONW (Average of Share Capital)
  • ROI (Average of Total Assets)
Annexure 6 :: Profitability ratios
  • D.S.C.R
  • Earnings Per Share (EPS)
  • Debt Equity Ratio
Annexure 7 :: Break-Even Analysis
  • Variable Cost & Expenses
  • Semi-Var./Semi-Fixed Exp.
  • Profit Volume Ratio (PVR)
  • Fixed Expenses / Cost
  • B.E.P
Annexure 8 to 11:: Sensitivity Analysis-Price/Volume
  • Resultant N.P.B.T
  • Resultant D.S.C.R
  • Resultant PV Ratio
  • Resultant DER
  • Resultant ROI
  • Resultant BEP
Annexure 12 :: Shareholding Pattern and Stake Status
  • Equity Capital
  • Preference Share Capital
Annexure 13 :: Quantitative Details-Output/Sales/Stocks
  • Determined Capacity P.A of Products/Services
  • Achievable Efficiency/Yield % of Products/Services/Items
  • Net Usable Load/Capacity of Products/Services/Items
  • Expected Sales/ Revenue/ Income of Products/ Services/ Items
Annexure 14 :: Product wise domestic Sales Realisation
Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit
Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.,
Annexure 19 :: Packing Material Cost
Annexure 20 :: Packing Material Cost Per Unit
Annexure 21 :: Employees Expenses
Annexure 22 :: Fuel Expenses
Annexure 23 :: Power/Electricity Expenses
Annexure 24 :: Royalty & Other Charges
Annexure 25 :: Repairs & Maintenance Exp.
Annexure 26 :: Other Mfg. Expenses
Annexure 27 :: Administration Expenses
Annexure 28 :: Selling Expenses
Annexure 29 :: Depreciation Charges – as per Books (Total)
Annexure 30 :: Depreciation Charges – as per Books (P & M)
Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total)
Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M)
Annexure 33 :: Interest and Repayment - Term Loans
Annexure 34 :: Tax on Profits
Annexure 35 ::Projected Pay-Back Period And IRR