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Variety wise Cement Production in India

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Monday, January 10, 2011

Variety-wise Cement Production in India (1992-1993 to 2008-2009)

(In Million Tonnes)

Years

Ordinary Portland Cement

Portland Pozzolana Cement

Portland Blast Furnace Slag Cement

Sulphate Resistant

Indian Railway Standard Tariff  40

Others (#)

Total Cement Prodn.

VIII Plan

 

 

 

 

 

 

 

1992-1993

36.47

8.33

5.37

-

-

0.55

50.72

(71.91%)

(16.42%)

(10.59%)

-

-

(1.08%)

-

1993-1994

38.69

9.24

5.30

0.03

0.01

0.82

54.09

(71.53%)

(17.08%)

(9.8%)

(0.06%)

(0.02%)

(1.51%)

-

1994-1995

41.18

10.69

5.83

0.22

0.05

0.38

58.35

(70.57%)

(18.32%)

(9.99%)

(0.38%)

(0.09%)

(0.65%)

-

1995-1996

45.04

11.77

7.10

0.25

0.05

0.32

64.53

(69.8%)

(18.24%)

(11%)

(0.39%)

(0.08%)

(0.49%)

-

1996-1997

48.46

13.60

7.33

0.20

0.08

0.31

69.98

(69.25%)

(19.43%)

(10.48%)

(0.29%)

(0.11%)

(0.44%)

-

IX Plan

 

 

 

 

 

 

 

1997-1998

54.30

14.48

7.45

0.19

0.06

0.26

76.74

(70.76%)

(18.87%)

(9.71%)

(0.24%)

(0.08%)

(0.34%)

-

1998-1999

57.40

15.57

8.21

0.21

0.06

0.22

81.67

(70.28%)

(19.07%)

(10.05%)

(0.26%)

(0.07%)

(0.27%)

-

1999-2000

62.76

21.30

9.39

0.15

0.17

0.44

94.21

(66.62%)

(22.61%)

(9.97%)

(0.16%)

(0.18%)

(0.46%)

-

2000-2001

58.06

24.50

10.34

0.13

0.30

0.28

93.61

(62.02%)

(26.17%)

(11.05%)

(0.14%)

(0.32%)

(0.30%)

-

2001-2002

57.68

32.29

11.89

0.12

0.25

0.17

102.40

(56.32%)

(31.53%)

(11.61%)

(0.12%)

(0.25%)

(0.17%)

-

X Plan

 

 

 

 

 

 

 

2002-2003

56.05

43.08

11.63

0.11

0.33

0.15

111.35

(50.34%)

(38.69%)

(10.44%)

(0.10%)

(0.29%)

(0.14%)

-

2003-2004

53.51

52.12

11.26

0.12

0.40

0.09

117.50

(45.54%)

(44.36%)

(9.58%)

(0.10%)

(0.34%)

(0.08%)

-

2004-2005

55.97

60.23

10.73

0.13

0.44

0.06

127.57

(43.87%)

(47.22%)

(8.41%)

(0.10%)

(0.35%)

(0.05%)

 

2005-2006

55.84

74.01

11.37

0.09

0.43

0.07

141.81

(39.38%)

(52.19%)

(8.02%)

(0.06%)

(0.30%)

(0.05%)

 

2006-2007

48.58

93.57

12.85

0.07

0.52

0.07

155.66

(31.21%)

(60.12%)

(8.25%)

(0.04%)

(0.34%)

(0.04%)

 

XI Plan

 

 

 

 

 

 

 

2007-2008

42.84

111.21

13.57

0.04

0.58

0.08

168.32

(25.46%)

(66.07%)

(8.06%)

(0.02%)

(0.34%)

(0.05%)

-

2008-2009

45.05

120.79

15.18

0.08

0.44

0.07

181.61

(24.80%)

(66.51%)

(8.36%)

(0.04%)

(0.25%)

(0.04%)

-
 

Note : Figures in brackets pertain to percentage to total cement production.         : (#) : Includes-Oil well, Low heat, Special Cement, Silicate, Silver and GPC  

Source: Cement Manufacturers' Association.

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Introduction
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Market Study and Assessment
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Raw Material
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Personnel (Manpower) Requirements
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Plant and Machinery
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Infrastructure and Utilities
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Project at a Glance

Assumptions for Profitability workings
Plant Economics
Production Schedule
Land & Building
  • Factory Land & Building
  • Site Development Expenses
Plant & Machinery
  • Indigenous Machineries
  • Other Machineries (Miscellaneous, Laboratory etc.)
Other Fixed Assets
  • Furniture & Fixtures
  • Pre-operative and Preliminary Expenses
  • Technical Knowhow
  • Provision of Contingencies
Working Capital Requirement Per Month
  • Raw Material
  • Packing Material
  • Lab & ETP Chemical Cost
  • Consumable Store
Overheads Required Per Month And Per Annum
  • Utilities & Overheads (Power, Water and Fuel Expenses etc.)
  • Royalty and Other Charges
  • Selling and Distribution Expenses
Salary and Wages
Turnover Per Annum
Share Capital
  • Equity Capital
  • Preference Share Capital
Annexure 1:: Cost of Project and Means of Finance
Annexure 2:: Profitability and Net Cash Accruals
  • Revenue/Income/Realisation
  • Expenses/Cost of Products/Services/Items
  • Gross Profit
  • Financial Charges
  • Total Cost of Sales
  • Net Profit After Taxes
  • Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements
  • Current Assets
  • Gross Working. Capital
  • Current Liabilities
  • Net Working Capital
  • Working Note for Calculation of Work-in-process
Annexure 4 :: Sources and Disposition of Funds
Annexure 5 :: Projected Balance Sheets
  • ROI (Average of Fixed Assets)
  • RONW (Average of Share Capital)
  • ROI (Average of Total Assets)
Annexure 6 :: Profitability ratios
  • D.S.C.R
  • Earnings Per Share (EPS)
  • Debt Equity Ratio
Annexure 7 :: Break-Even Analysis
  • Variable Cost & Expenses
  • Semi-Var./Semi-Fixed Exp.
  • Profit Volume Ratio (PVR)
  • Fixed Expenses / Cost
  • B.E.P
Annexure 8 to 11:: Sensitivity Analysis-Price/Volume
  • Resultant N.P.B.T
  • Resultant D.S.C.R
  • Resultant PV Ratio
  • Resultant DER
  • Resultant ROI
  • Resultant BEP
Annexure 12 :: Shareholding Pattern and Stake Status
  • Equity Capital
  • Preference Share Capital
Annexure 13 :: Quantitative Details-Output/Sales/Stocks
  • Determined Capacity P.A of Products/Services
  • Achievable Efficiency/Yield % of Products/Services/Items
  • Net Usable Load/Capacity of Products/Services/Items
  • Expected Sales/ Revenue/ Income of Products/ Services/ Items
Annexure 14 :: Product wise domestic Sales Realisation
Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit
Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.,
Annexure 19 :: Packing Material Cost
Annexure 20 :: Packing Material Cost Per Unit
Annexure 21 :: Employees Expenses
Annexure 22 :: Fuel Expenses
Annexure 23 :: Power/Electricity Expenses
Annexure 24 :: Royalty & Other Charges
Annexure 25 :: Repairs & Maintenance Exp.
Annexure 26 :: Other Mfg. Expenses
Annexure 27 :: Administration Expenses
Annexure 28 :: Selling Expenses
Annexure 29 :: Depreciation Charges – as per Books (Total)
Annexure 30 :: Depreciation Charges – as per Books (P & M)
Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total)
Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M)
Annexure 33 :: Interest and Repayment - Term Loans
Annexure 34 :: Tax on Profits
Annexure 35 ::Projected Pay-Back Period And IRR