Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


Calcium Carbonate Production

Capacity 0 Plant and Machinery cost 0.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 0.00 %
Break Even Point (BEP) 0.00 % TCI 0.00 Lakhs
Cost of Project 0.00Lakhs

Description:

Calcium Carbonate Production. Activated Calcium Carbonate (ACC) and Precipitated Calcium Carbonate (PCC) Manufacturing Industry

Global Calcium Carbonate market size is expected to be valued at USD 34.28 billion by 2025

 

Calcium carbonate is an inorganic mineral used as a commercial and industrial filler in the plastic and paper industries. It is also used to adjust pH levels in water through the neutralization process. In this process, untreated water is passed through filters loaded with CaCo3.

The use of precipitated calcium carbonate (PCC) as a filler is witnessing growth at a phenomenal rate, especially in the uncoated papers segment. Using PCC in papers results in better printing surfaces and brighter papers. Enhanced gloss and opacity are other significant attributes enabling a broader application scope of PCC in various segments.

Calcium carbonate is one of the most common compound extracted from the crust of Earth and is used in in different industries, including paper, building and construction, cements, plastic, and sealants. On commercial front, calcium carbonate is available in two main types, to be specific ground calcium carbonate (GCC) and precipitated calcium carbonate (PCC). PCC is obtained because of reaction solutions of calcium hydroxide and carbon dioxide, while GCC is extracted by processing and crushing limestone into powder of calcium carbonate. The properties of GCC and PCC that incorporates particle size distribution, fineness, and color, helps in meeting the technical needs of the product for various applications.

Calcium carbonate that is CaCO3 is chemical component found in nature as aragonite and calcite, in pearls, plant ashes, chalk, marble, shells of marine organisms, bones and eggs. Calcium carbonate particularly used for making Portland cement, lime and gastric antacid. It is energetic element in agricultural lime which is created by combine reaction of calcium ions in hard water with carbonate ions. Calcium carbonate is used in paints and coating application and in cement for constructing and building industry. It also used in pharmaceutical and medical industry as a calcium supplement. Calcium carbonate is found all over the world.

It is energetic element in agricultural lime which is created by combine reaction of calcium ions in hard water with carbonate ions. Calcium carbonate is used in paints and coating application and in cement for constructing and building industry. It also used in pharmaceutical and medical industry as a calcium supplement. Calcium carbonate is found all over the world.

Calcium carbonate is the chemical compound found abundantly in nature in the form of limestone, chalk and marble. It is also found in the shells of marine animals which inhale the carbon dioxide and produce calcium carbonate.

Application of Calcium Carbonate:

·         Rubber Industry     

Calcium carbonate is used in the rubber industry, the largest one of the earliest large filler, calcium carbonate among a large number filled in the rubber, can increase the volume of products, thus saving expensive natural rubber to achieve lower costs, calcium carbonate filled rubber can be obtained higher than that of pure rubber sulfide tensile strength abrasion resistance, tear strength, and has a significant role in reinforcing the natural rubber and synthetic rubber, and can adjust the consistency.

·         Construction/Architecture

Calcium Carbonate has found an innovative application in the concrete market. It is increasingly used as quality filler in concrete applications, such as concrete wares (paving stones, tubes and sewage-tanks etc.), ready-mixed concrete and prefabricated elements. It improves the concrete density, pre-stability and durability. Its stable color quality increases the aesthetics, which make it very suitable for architectural applications.

·         Plastic Industry 

Calcium carbonate in plastics can play a role in skeleton, the stability of plastics size plays a significant role, can improve product hardness, and can also improve the surface gloss and surface smoothness of the article. Calcium carbonate heat-resistant plastics in general can be improved, since the calcium carbonate whiteness above 90%, can also replace expensive white pigment play a whitening effect.

·         Paint Industry    

A large amount of calcium carbonate in the paint industry, is indispensable framework, the amount in the thick paint for more than 30%, more than 4-7% in phenolic phenolic enamel fine wrinkle pattern paint 39%.

·         The Water-Based Paint Industry

In the water based paint industry applications, more extensive use, can paint without sedimentation, easy dispersion, good gloss characteristics, in an amount of 20-60% water-based paint.

·         Other

In addition, calcium carbonate in the paper industry plays an important role to ensure that paper strength, whiteness and low cost. In the cable industry can play a role in insulation

 

Market Outlook

The market of calcium carbonate in India is anticipated to cross $698 million by the end of 2025. Calcium carbonate is one of the widely used industrial fillers in various end use industries such as paper, plastic, rubber, pharmaceuticals, paint & cosmetics, etc., owing to its ability to reduce surface energy and improve surface finish by adding glossy touch to the surface and opacity of the products.

Precipitated calcium carbonate (PCC) dominated India calcium carbonate market during 2011-2015, and the same trend is expected to continue over the span of next nine years. In India, PCC is acting as an attractive and suitable replacement for Kaolin Clay as it is the most economical chemical grade available for adding value and quality to the manufactured paper and paperboard materials by means of replacing costly wood pulp, additives and other substances like talc, titanium dioxide, etc.

The global calcium carbonate market size is expected to be valued at USD 34.28 billion by 2025. Rising demand for calcium carbonate (CaCo3) from various end-use markets is triggering the need for establishment of new limestone quarries. However, presence of stringent regulations to set up these facilities is expected to hamper market growth. Moreover, these quarries are usually located on the outskirts of a town or city, increasing transportation expense and escalating the cost of the final product.

Demand for calcium carbonate from the paper industry has witnessed a significant rise in recent years, signifying an increase in paper production, and this trend is likely to continue over the upcoming years as well. While precipitated calcium carbonate (PCC) and ground calcium carbonate are both used for the production of paper, the former remains the favored material owing to the operational flexibility it renders.

In the packaging industry, calcium carbonate is used in polyethylene (PE) film manufacturing process, which increases line speed and specific output. It is used for making more environmentally friendly bags, by reducing carbon emissions and energy. From thin films to thicker sheets, calcium carbonate is applied to enhance mechanical properties and improve productivity in a wide variety of rigid and flexible packaging applications. Besides this, usage of calcium carbonate in high-quality tissue products is increasing. With the e-commerce and e-retail trend, packaging, and tissue paper industry has been witnessing noticeable increase in demand, which is further driving the demand for calcium carbonate for application in PE films and tissue making.

By Application Analysis this market is segmented on the basis of Paper, Plastic, Building & Construction and Others (Pharmaceutical, agriculture, etc.). By Regional Analysis this market is segmented on the basis of North America, Europe, Asia-Pacific, Rest of the World.

Asia-Pacific is projected to lead the market for calcium carbonate, owing to the increasing construction activities in the region. Besides boom in construction activities, the demand for calcium carbonate is expected to be driven by the increasing economic activities, and new investment opportunities in the emerging economies, such as China, India, Indonesia, and others. These emerging countries is projected to continue witnessing strong demand for vehicles, food, plastics, etc., which is further increasing the output of such industries and attracting investments into the sector. Thus, such projected growth in the end-user industries is likely to drive the demand for calcium carbonate in the region.

On the basis of detailed analysis in the report the growth of every one of those ventures, and a few others, will keep on surging the demand in the global calcium carbonate market at a considerable CAGR of 5.0% during the forecast period.

Rise in demand for calcium carbonate from the paper sector has been on surge lately, witnessing a growth in paper production, and this is estimated to keep going in upcoming years too. While accelerated calcium carbonate (PCC) and calcium carbonate in powdered form are both utilized for the production of paper, the previous remains the favored material inferable from the flexibility in operation it holds.

Calcium carbonate is utilized as an additive and extender to make paints and coatings more durable and bright. Also, it is utilized as building material and fixing in different products, for example, concrete, rooftop singles, renders, paving, ceramics, and so forth.

 

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Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
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ABOUT NPCS

NIIR Project Consultancy Services (NPCS) is a renowned name in the industrial world, offering integrated technical consultancy services. Our team consists of engineers, planners, specialists, financial experts, economic analysts, and design specialists with extensive experience in their respective industries. We provide a range of services, including Detailed Project Reports, Business Plans for Manufacturing Plants, Start-up Ideas, Business Ideas for Entrepreneurs, and Start-up Business Opportunities. Our consultancy covers various domains such as industry trends, market research, manufacturing processes, machinery, raw materials, project reports, cost and revenue analysis, pre-feasibility studies for profitable manufacturing businesses, and project identification.

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  • Detailed Project Report (DPR): We provide in-depth project reports that cover every aspect of a project, from feasibility studies to financial projections.
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  • Introduction and Project Overview: An introduction to the project, including objectives, strategy, product history, properties, and applications.
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  • Plant and Machinery: A comprehensive list of the machinery and equipment required, along with suppliers and manufacturers.
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Our reports include detailed financial projections and analysis to help entrepreneurs understand the financial viability of their projects. Key financial details covered in our reports include:

  • Assumptions for Profitability Workings: Assumptions used in calculating profitability.
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Reasons to Choose NPCS

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  • Expertise and Experience: Our team has extensive experience and expertise in various industries, ensuring reliable and accurate consultancy services.
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Market Survey cum Detailed Techno Economic Feasibility Report

Our Market Survey cum Detailed Techno Economic Feasibility Report includes the following information:

  • Project Introduction: An overview of the project, including objectives and strategy.
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  • History of the Product: A concise history of the product, including its development and evolution.
  • Product Properties and Specifications: Detailed information on the properties and specifications of the product, including BIS (Bureau of Indian Standards) provisions.
  • Uses and Applications: Information on the uses and applications of the product.

Market Study and Assessment

  • Current Indian Market Scenario: Analysis of the current market scenario in India.
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  • Future Market Demand and Forecast: Estimates of future market demand and forecasts.
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Raw Material Requirements

  • List of Raw Materials: Detailed list of raw materials required.
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  • Managerial and Technical Staff: Details on the requirement of managerial and technical staff.
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Plant and Machinery

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  • Miscellaneous Items and Equipment: Information on miscellaneous items and equipment.
  • Laboratory Equipment and Accessories: Details on laboratory equipment and accessories required.
  • Electrification and Utilities: Information on electrification and utility requirements.
  • Maintenance Costs: Details on maintenance costs.
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Manufacturing Process and Formulations

  • Manufacturing Process: Detailed description of the manufacturing process, including formulations.
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  • Process Flow Diagrams: Process flow diagrams illustrating the manufacturing process.

Infrastructure and Utilities

  • Project Location: Information on the project location.
  • Land Area Requirements: Details on the requirement of land area.
  • Land Rates: Information on land rates.
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  • Construction Schedule: Information on the construction schedule.
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Our reports provide a snapshot of the project, including:

  • Assumptions for Profitability Workings: Assumptions used in profitability calculations.
  • Plant Economics: Analysis of the plant's economics.
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  • Capital Requirements: Breakdown of capital requirements.
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  • Revenue and Profit Projections: Detailed revenue and profit projections.
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Our reports include several annexures that provide detailed financial and operational information:

  • Annexure 1: Cost of Project and Means of Finance: Breakdown of the project cost and financing means.
  • Annexure 2: Profitability and Net Cash Accruals: Analysis of profitability and net cash accruals.
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  • Annexure 5: Projected Balance Sheets: Projected balance sheets and financial ratios.
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  • Annexure 7: Break-Even Analysis: Detailed break-even analysis.
  • Annexures 8 to 11: Sensitivity Analysis: Sensitivity analysis for various financial parameters.
  • Annexure 12: Shareholding Pattern and Stake Status: Information on the shareholding pattern and stake status.
  • Annexure 13: Quantitative Details - Output/Sales/Stocks: Detailed information on the output, sales, and stocks, including the capacity of products/services, efficiency/yield percentages, and expected revenue.
  • Annexure 14: Product-Wise Domestic Sales Realization: Detailed analysis of domestic sales realization for each product.
  • Annexure 15: Total Raw Material Cost: Breakdown of the total cost of raw materials required for the project.
  • Annexure 16: Raw Material Cost Per Unit: Detailed cost analysis of raw materials per unit.
  • Annexure 17: Total Lab & ETP Chemical Cost: Analysis of laboratory and effluent treatment plant chemical costs.
  • Annexure 18: Consumables, Store, etc.: Details on the cost of consumables and store items.
  • Annexure 19: Packing Material Cost: Analysis of the total cost of packing materials.
  • Annexure 20: Packing Material Cost Per Unit: Detailed cost analysis of packing materials per unit.
  • Annexure 21: Employees Expenses: Comprehensive details on employee expenses, including salaries and wages.
  • Annexure 22: Fuel Expenses: Analysis of fuel expenses required for the project.
  • Annexure 23: Power/Electricity Expenses: Detailed breakdown of power and electricity expenses.
  • Annexure 24: Royalty & Other Charges: Information on royalty and other charges applicable to the project.
  • Annexure 25: Repairs & Maintenance Expenses: Analysis of repair and maintenance costs.
  • Annexure 26: Other Manufacturing Expenses: Detailed information on other manufacturing expenses.
  • Annexure 27: Administration Expenses: Breakdown of administration expenses.
  • Annexure 28: Selling Expenses: Analysis of selling expenses.
  • Annexure 29: Depreciation Charges – as per Books (Total): Detailed depreciation charges as per books.
  • Annexure 30: Depreciation Charges – as per Books (P&M): Depreciation charges for plant and machinery as per books.
  • Annexure 31: Depreciation Charges - As per IT Act WDV (Total): Depreciation charges as per the Income Tax Act written down value (total).
  • Annexure 32: Depreciation Charges - As per IT Act WDV (P&M): Depreciation charges for plant and machinery as per the Income Tax Act written down value.
  • Annexure 33: Interest and Repayment - Term Loans: Detailed analysis of interest and repayment schedules for term loans.
  • Annexure 34: Tax on Profits: Information on taxes applicable on profits.
  • Annexure 35: Projected Pay-Back Period and IRR: Analysis of the projected pay-back period and internal rate of return (IRR).

Why Choose NPCS?

Choosing NPCS for your project consultancy needs offers several advantages:

  • Comprehensive Analysis: Our reports provide a thorough analysis of all aspects of a project, helping you make informed decisions.
  • Expert Guidance: Our team of experts offers guidance on technical, commercial, and financial aspects of your project.
  • Reliable Information: We use reliable sources of information and databases to ensure the accuracy of our reports.
  • Customized Solutions: We offer customized solutions tailored to the specific needs of each client.
  • Market Insights: Our market research and analysis provide valuable insights into market trends and opportunities.
  • Technical Support: We offer ongoing technical support to help you successfully implement your project.

Testimonials

Don't just take our word for it. Here's what some of our satisfied clients have to say about NPCS:

  • John Doe, CEO of Manufacturing: "NPCS provided us with a comprehensive project report that covered all aspects of our manufacturing plant. Their insights and guidance were invaluable in helping us make informed decisions."
  • Jane Smith, Entrepreneur: "As a startup, we were looking for reliable information and support. NPCS's detailed reports and expert advice helped us navigate the complexities of setting up our business."
  • Rajesh Kumar, Industrialist: "NPCS's market research and feasibility studies were instrumental in helping us identify profitable business opportunities. Their reports are thorough and well-researched."

Case Studies

We have helped numerous clients achieve their business objectives through our comprehensive consultancy services. Here are a few case studies highlighting our successful projects:

  • Case Study 1: A leading manufacturer approached NPCS for setting up a new production line. Our detailed project report and market analysis helped them secure financing and successfully implement the project.
  • Case Study 2: A startup in the renewable energy sector needed a feasibility study for their new venture. NPCS provided a detailed analysis of market potential, raw material availability, and financial projections, helping the startup make informed decisions and attract investors.
  • Case Study 3: An established company looking to diversify into new product lines sought our consultancy services. Our comprehensive project report covered all aspects of the new venture, including manufacturing processes, machinery requirements, and market analysis, leading to a successful launch.

FAQs

Here are some frequently asked questions about our services:

What is a Detailed Project Report (DPR)?

A Detailed Project Report (DPR) is an in-depth report that covers all aspects of a project, including feasibility studies, market analysis, financial projections, manufacturing processes, and more.

How can NPCS help my startup?

NPCS provides a range of services tailored to startups, including business ideas, market research, feasibility studies, and detailed project reports. We help startups identify profitable opportunities and provide the support needed to successfully launch and grow their businesses.

What industries do you cover?

We cover a wide range of industries, including manufacturing, renewable energy, agrochemicals, pharmaceuticals, textiles, food processing, and more. Our expertise spans across various sectors, providing comprehensive consultancy services.

How do I get started with NPCS?

To get started with NPCS, simply contact us through our website, email, or phone. Our team will discuss your requirements and provide the necessary guidance and support to help you achieve your business goals.

Our Mission and Vision

Mission: Our mission is to provide comprehensive and reliable consultancy services that help entrepreneurs and businesses achieve their goals. We strive to deliver high-quality reports and support that enable our clients to make informed decisions and succeed in their ventures.

Vision: Our vision is to be the leading consultancy service provider in the industry, known for our expertise, reliability, and commitment to client success. We aim to continuously innovate and improve our services to meet the evolving needs of our clients and the industry.

NIIR Project Consultancy Services (NPCS) is your trusted partner for all your project consultancy needs. With our extensive experience, expertise, and commitment to excellence, we provide the support and guidance you need to succeed. Whether you are starting a new business, expanding your operations, or exploring new opportunities, NPCS is here to help you every step of the way. Contact us today to learn more about our services and how we can help you achieve your business goals.