Cellophane Film Manufacturing Plant. Investment Opportunities in Cellophane Packaging Films Industry.
Cellophane is a polymeric cellulose film made from the cellulose from wood, cotton, hemp, or other sources. The raw material of choice is called dissolving pulp, which is white like cotton and contains 92–98% cellulose. The cellulose is dissolved in alkali in a process known as mercerization. It is aged several days. The mercerized pulp is treated with carbon disulfide to make an orange solution called viscose, or cellulose xanthine. The viscose solution is then extruded through a slit into a bath of dilute sulfuric acid and sodium sulfate to reconvert the viscose into cellulose. The film is then passed through several more baths, one to remove sulfur, one to bleach the film, and one to add glycerin to prevent the film from becoming brittle.
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Cellulosic and Transparent Paper, known under the name of “Cellophane” is a flexible, highly transparent film or foil derived from a natural product – wood or cotton linters pulp (cellulose). It is still, in spite of competition from synthetic films, a packaging film with a great diversity of uses. There are two main groups of cellulosic film. The uncoated, plain or P-films and the coated films (on one or both sides). The coating weighs between 2 – 4 g/ m2. Cellophane is a registered trademark in many countries.
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Applications and uses:
Cellulosic film applications include tapes and labels; photographic film; and coatings for paper, glass, and plastic. Medical applications for cellulosic films.
Cellulosic film applications include tapes and labels, photographic film, coatings for paper, glass, and plastic, fibers for clothing.
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Cellulosic film applications include tapes and labels, photographic film, coatings for paper, glass, and plastic fibers for clothing.
Cellophane cellulose membranes, made by Medicell Membranes Ltd, are widely used for dialysis membranes and are sterilized by high-energy radiation.
Cellophane has advantages over some films such as breathability, twistability, high clarity, and other features.
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Manufacturing Process
In the manufacturing process, an alkaline solution of cellulose fibres (usually wood or cotton) known as viscose is extruded through a narrow slit into an acid bath. The acid regenerates the cellulose, forming a film. Further treatment, such as washing and bleaching, yields cellophane.
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Market Outlook
The Cellophane market will register a 4.6% CAGR in terms of revenue, the global market size will reach $ 385.1 million by 2025, from $ 322.2 million in 2019. Bags & pouches, labels, tapes, release liners, and wrapping films are some of the products derived from cellulose films. Cellulose films are highly utilized for packaging of bags & pouches, typically in food and personal care industries.
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Wood and cotton pulp are the major raw materials used in the manufacture of cellulose films. Rise in production of sustainable products derived from renewable source coupled with low environment impact is likely to offer lucrative opportunities to manufacturers operating in the cellulose films market.
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Cellulose Film Packaging Market is anticipated to record a CAGR of 5.1% over the forecast period. Many multi-national companies are concentrating towards new product advances in cellulose film packaging. Moreover, the many superior properties of cellulose film packaging are exploited in the field of food and beverage now and then. New uses for cellulose film packaging derivatives are discovered on a regular basis which is expected to drive the cellulose film packaging market rapidly. Currently the global cellulose film packaging market is observing vibrant growth owing to an increase in demand of biodegradable and compostable packaging in the market.
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