Production of Disposable Personal Protective Equipment (PPE) Kit. Most Profitable Industry to Launch Startups.
Personal Protective Equipment (PPE) is designed to protect employees from serious workplace injuries or illnesses resulting from contact with Chemical, physical, mechanical, electrical or other workplace hazards. In addition to the commonly known PPE such as hard hats, safety glasses and steel toed shoes, PPE includes a variety of devices and garments such as goggles, coveralls, gloves, vests, earplugs and Respirators.
Personal protective equipment (PPE) is a clothing or an equipment worn by workers to protect them from fire, chemicals, or physical impact. PPE should only be used when engineering designs and operating or maintenance practices do not provide a sufficiently safe work environment. PPE represents a last line of defense. It is always preferable to design a facility so that hazards are not present, or, failing that, to ensure that workers cannot be exposed to the hazards. This chapter provides an overview of different types of PPE, including special clothing and protection for the head, hands, feet and eyes. Also discussed are respiratory and fall protection.
Why is PPE Important?
Health and safety risks cannot always be completely removed through alternative methods. there'll always be jobs and tasks that have an element of risk to them, however, PPE is used to scale back these risks to a reasonable and manageable level, and sometimes even completely take away them
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Some tasks that would otherwise be completely unreasonable to finish is made acceptable through the utilization of PPE. For instance, using extraordinarily loud machinery will significantly damage a person’s hearing. Exposure to noise levels of 10dB for more than 1 minute risks permanent hearing loss. Hearing protection is used to make using loud instrumentality possible.
Any item of PPE imposes a barrier between the wearer/user and therefore the working setting. This will create further strains on the wearer; impair their ability to carry out their work and create significant levels of discomfort. Any of those will discourage wearers from using PPE correctly, so placing them at risk of injury, ill-health or, under extreme circumstances, death. Good ergonomic design can facilitate to minimize these barriers and might so help to confirm safe and healthy working conditions through the correct use of PPE.
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Even where engineering controls and safe systems of work have been applied, some hazards might remain. These include injuries to:
Ø The lungs, eg from breathing in contaminated air
Ø The head and feet, eg from falling materials
Ø The eyes, eg from flying particles or splashes of corrosive liquids
Ø The skin, eg from contact with corrosive materials
Ø The body, eg from extremes of heat or cold.
Mode of transmission
There is clear evidence of human-to-human transmission of SARS-CoV-2. It is thought to be: - transmitted mainly through respiratory droplets that get generated when people cough, sneeze, or exhale. SARS-CoV-2 also gets transmitted by touching, by direct touch and through contaminated surfaces or objects and then touching their own mouth, nose, or possibly their eyes. Healthcare associated infection by SARS-CoV-2 virus has been documented among healthcare workers in many countries.
The people most at risk of COVID-19 infection are those who are in close contact with a suspect/confirmed COVID-19 patient or who care for such patients.
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Personal protective equipment (PPE) is a current hot topic – probably the most talked about and emotive subjects for front line healthcare staff working with patients with coronavirus disease (COVID-19). There are two main related problems: shortages of equipment; and inappropriate use of equipment.
Market Outlook
The disposable protective clothing market is expected to grow by USD 1.23 billion during 2020-2024. The number of people infected with COVID-19 has seen a surge in most of the countries including the US, Italy, Spain, France, the UK, Germany, and the Netherlands. This is driving the demand for disposable coverall, facemasks, and gloves, which is expected to fuel the growth of the disposable protective clothing market.
Workplaces across industries such as automotive, pharmaceutical, manufacturing, chemicals, and food processing operate in high risks environments with the presence of gas, particles, or harmful chemicals. Hazards in such conditions can result in severe injuries, such as cuts and chemical burns. Such incidences increase the need for emergency doctor visits and can also lead to costly compensation claims from workers. With growing awareness about the risks associated with injuries at workplaces, employers are exhibiting increased demand for disposable protective clothing. Also, the price of disposable protective clothing is lower than reusable protective clothing. These factors are expected to boost the growth of the global disposable protective clothing market.
Rising personal healthcare expenditures, growing geriatric population, increasing accidents at manufacturing & construction industries, improvement in PPE manufacturing process and tightening healthcare regulations are expected to drive the market. Rising importance of personnel safety at healthcare facilities coupled with the outbreak of COVID-19 across the globe is anticipated to drive the demand for personal protective equipment (PPE) market growth.
According to the Invest India paper, the country is looking to tap the growing market of PPEs. After the SARS epidemic in 2002-2004, Singapore had stockpiled enough disposable PPE and benefitted as a result during this COVID-19 crisis.
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This is the current sentiment among all governments across the world. Invest India paper too advises all concerned agencies to assess what should be their stockpile and once this is met, Indian manufacturers should tap the global market in post-Covid-19 world.
Government authorities are increasingly concerned over the health and safety of workers. To scale back accidents and uncertainties in industries, governments of varied countries have issued various safety rules. Many government regulations and standards compel end-use industries to use protective equipment for workers in sure sorts of work environment. It’s necessary for workers in industries similar to oil & gas, construction, and manufacturing, among others to wear protective equipment.
The government authorities globally have allotted funds towards COVID-19 in following manner; Germany is expected to incur USD 808 billion, France USD 50 billion, Spain USD 223 billion, and the U.K. USD 14.8 billion that are also the worst hit economies in the world from COVID-19. Furthermore, Brazil is anticipated to spend USD 144 billion, Switzerland USD 42.6 billion, Austria USD 42 billion and Canada government allotted USD 82 billion towards recovering from COVID-19 situation. As a result of huge initiatives undertaken by the government authorities across the globe to fight COVID-19 is significantly attributing towards the growth of the global personal protective equipment market.
Furthermore, all these patients along with healthcare workers and people all over the world are required to be provided by personal protective equipments as fast as possible to deal with this global pandemic. Moreover, the organization states that with the emergence of COVID-19 many other repercussions could prevail such as seroepidemiological problem, biological and clinical characteristics along with epidemiological issues of the virus and associated disease. Additionally, in order to combat this situation rapid development of personal protective equipment is extremely vital that is significantly contributing towards the growth of the global personal protective equipment market.
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Personal Protective Equipment in India: An INR 7,000 Cr industry in the making
The COVID-19 pandemic is the defining global health crisis that the world is currently facing. The virus has spread all over the world, and the number of cases is rising every single day as governments work to slow its spread. The global response to the unfolding COVID-19 crisis saw countries implementing countrywide or partial lockdowns, the announcement of stimulus packages and relief measures to tackle the harsh economic impact of the pandemic. The virus also overwhelmed the global production capacity of PPE which is the most critical product to protect the front-line health workers and other responders. Surging demand for PPE kits along with disrupted global supply chain amid the Covid-19 pandemic was putting lives at risk.
India moved quickly, implementing a nationwide lockdown with the goal of flattening the curve and using the time to plan resource responses, adequately. The Prime Minister assured the country that there are ample reserves of medicines, PPE kits, food and other essential goods.
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India realized the critical role of PPE in combating this pandemic as early as March, wherein the Ministry of Textiles stepped to lead the assessment of the availability of all protective wears for our frontline health workers.
What followed this, is a remarkable journey of collaboration between governments at the central and state levels, industries and workers to revamp existing production lines to manufacture a completely unknown product, from scratch.
Ø From 0, India now produces nearly 4.5 lakh PPE kits every single day.
Ø In 60 days, the PPE industry in India has witnessed 56 times growth.
This is a testimony to the government of India’s concerted efforts of improving domestic manufacturing capacity on the back of its industrious manufacturing sector at such challenging times.
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Currently, India has about 15.96 lakh PPE kits in the centre-state buffer stock and orders for another 2.22 crore PPE kits have already been placed to domestic manufacturers.
The Indian textile manufacturing industry came to the fore in this exercise, where they initially began with manufacturing of masks followed by complete PPE sets, including body coveralls, gloves, shoe covers, etc. The textile sector is gearing up to start producing these goods, which comes under the medical textiles segment, with a view to making India a hub for sourcing of PPE kits over the next few years. Production of PPE is proving to be a commercially viable product category and a savior in this time of crisis wherein economic uncertainties loom large owing to the effects of the nationwide lockdown.
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Now, the domestic production of PPE in India is being currently pegged at about 4.5 lakh PPE kits per day. This mammoth growth has been achieved owing to domestic manufacturers who rose to the occasion and helped India attain a self-sufficient status in the production of PPE.
The South Indian Textile Research Association (SITRA), Coimbatore
SITRA is the centre of excellence for medical textiles at Coimbatore, Tamil Nadu. Established in the year 1956, SITRA is governed by a council of administration consisting of member representatives of the industry, government and scientists. SITRA is sponsored by the industry and is supported by the Ministry of Textiles. SITRA spearheaded the testing for body coveralls as early as March by upgrading itself with PPE testing facility.
Defence Research and Development Organization (DRDO)
DRDO best known for its self-developed line of nuclear-capable missiles that has given India its strategic deterrence, reoriented itself to mobilize its existing skills and resources to create spin-off technologies to help in the production of critical products. With the support of the science fraternity, several products to combat the pandemic including ventilators, PPE kits, large area sanitization solutions and Covid-19 sample collection kiosks have been developed. PPE kits are sent to DRDO for testing by HLL Life care, which is the government’s nodal agency for medical procurement. Pressure testing of these kits are done at six different levels and only after passing such stringent quality tests, they are sent for distribution.
Key Players
3M Co. (US), MSA Safety Inc. (US), Ansell Limited (US), Honeywell International Inc. (US), E I du Pont de Nemours and Co. (US), Kimberly-Clark Corporation (US), Lakeland Industries, Inc. (US), Alpha Pro Tech, Ltd. (Canada), Sioen Industries NV (Belgium), and Radians, Inc. (US),
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