Viscose filament yarn (VFY) is an important raw material for many textile applications such as weaving, embroidery, and knitting. Spinning of viscose filament yarn- centrifuge process offer an advanced technology and is an effective process that ensures quality output being produced with greater durability. The viscose filament yarn industry presents a good opportunity for entrepreneurs and start-ups, especially with increasing global demand for sustainable and biodegradable fibers.
Why Entrepreneurs Should Invest in Viscose Filament Yarn Manufacturing
Viscose filament yarn is an attractive option for business considering its wide application in the textile sector. To list a few:
1. Growing Market Demand: The viscose filament yarn industry growth is being spurred by the rising demand for synthetic fibers and the global shift toward sustainable and biodegradable alternatives.
2. Export Potential: Among China, India and Indonesia, the latter being the few countries dominating the global marketplace, there exists a fair demand for VFY in Europe, USA and other areas, where eco-friendly textiles are gradually becoming popular.
3. Profitability: With more than moderately low production costs and high demand, entrepreneurs will enjoy good returns on investment.
4. Sustainability Factor: Derived from natural cellulose, viscose filament yarns could really be regarded as eco-friendly substitutes to synthetic fibers like polys.
5. Government Incentives: Many governments offer incentives for textiles, including subsidies, tax benefits, and support for eco-friendly practices.
Market Overview and Analysis
The global viscose filament yarn market is projected to see steady growth owing to increased consumption in textile and apparel.
Market Size & Share: The global viscose filament yarn market is expected to grow at a CAGR of 5.2% from 2024 to 2030, reaching USD 8.5 billion by 2030.
Trends:
o A rising preference for eco-friendly and biodegradable fibers.
o Increasing applications in the home textile and fashion industry.
o Technological advancements in centrifugal spinning.
Export Potential: Countries such as India and China dominate the export market supplying to high-demand regions like North America and Europe.
Manufacturing Process of Viscose Filament Yarn by Centrifugal Process
This centrifugal spinning process is a new and highly efficient technique for producing fine-quality viscose filament yarn. The following describes its processing:
Preparation of Cellulose Pulp
o Treatment of wood pulp or cotton linters with caustic soda produces alkali cellulose.
o The mixture is kept under controlled aging conditions for the development of desired viscosity and reactivity.
Xanthation Process
o Carbon disulfide is added to alkali cellulose to produce cellulose xanthate.
o This mixture is then dissolved in dilute caustic soda to form the viscous solution.
Filtration and Degassing
o The viscose solution thus produced is filtered to remove any impurities.
o It is subsequently degassed to eliminate air bubbles, which helps in uniform filament generation.
Centrifugal Spinning
o The viscous solution coming out from the spinnerets is subjected to centrifugal force.
o The spinning process occurs in an acidic coagulating bath, in which the filaments are solidified.
Stretching and Washing
o Stretching of the filaments is performed to improve tensile strength.
o Thorough washing is done to remove excess chemicals from the filaments.
Drying and Final Processing
o Filaments are then dried, and finishing agents are applied.
o The final yarns are wound onto spools and prepared for distribution.
The viscose filament yarn industry is a perfect startup opportunity for interested entrepreneurs looking to invest in a lucrative and sustainable business. With the ever-increasing demand nationally and globally, strong export potential, and benefits from the government, huge profits are inevitable while entering this sector. Being engaged in modern and developed centrifugal spinning technology, the entrepreneurs should be assured that production would be maintained in quality, cost-effectiveness, and ecological standards. Hence, business opportunities in viscose filament yarn manufacturing with appropriate marketing strategies and proficient production techniques should promise long-term sustainability.
