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List of Profitable Business Ideas in Production of Iron and Steel Products

 

List of Profitable Business Ideas in Production of Iron and Steel Products

 

Steel and Steel Products, Iron and Steel, Ferrous Metals Products, Alloy Steel, Cold Rolling, Foundry, Hot Rolling, Pelletizing, Rolling, Rolling Mill, Stainless Steel, Steel Mill, Tinplate, Carbon Steel, Forge Products, Mild Steels. 

 

The “List of Profitable Business Ideas in the Production of Iron and Steel Products” underscores the substantial growth and potential within the steel industry. Iron and steel products, including ferrous metals, alloy steel, cold rolling, foundry products, and hot rolling processes, are essential to modern economies. The Indian steel industry is experiencing robust growth, propelled by increasing domestic demand and ambitious government targets to boost steel output to 300 MT by 2030-31. With advanced steel mills, ongoing modernization, and improvements in energy efficiency, India is firmly establishing its position on the global steel map. The industry produces a variety of products such as stainless steel, carbon steel, mild steel, and forge products, which are vital for the construction, automotive, and engineering sectors. Furthermore, the growing research and development in stainless steel manufacturing are expected to accelerate market growth, meeting the demand for durable and corrosion-resistant materials across various applications.

 

The steel ministry has set an ambitious target of taking the country's steel output to 300 MT by 2030-31 from 100 MT, at present, and is taking various measures to boost the sector. The Indian steel industry has entered into a new development stage, post de-regulation, riding high on the resurgent economy and rising demand for steel.

Rapid rise in production has resulted in India becoming the 3rd largest producer of crude steel in 2015 as well as in 2016. The country was the largest producer of sponge iron or DRI in the world during the period 2003-2015 and emerged as the 2nd largest global producer of DRI in 2016 (after Iran). India is also the 3rd largest finished steel consumer in the world and maintained this status in 2016.

India’s steel exports grew 150.0 per cent year-on-year to 0.75 MT in February 2017. Total consumption of finished steel grew by 3.4 per cent year-on-year to 76.22 MT during April 2016-February 2017.

 

Related Projects: Steel and Steel Products, Iron and Steel, Ferrous Metals Products, Alloy Steel , Cold Rolling, Foundry , Hot rolling , Pelletizing , Rolling , Rolling Mill , Stainless Steel , Steel Mill , Tinplate, Carbon Steel, Forge Products, Mild Steels

 

Steel is crucial to the development of any modern economy and is considered to be the backbone of human civilization. The level of per capita consumption of steel is treated as an important index of the level of socio-economic development and living standards of the people in any country.

Steel is a product of a large and technologically complex industry having strong forward and backward linkages and all major industrial economies have been largely shaped by the strength of their steel industries.

India’s economic growth is dependent on the growth of the Indian steel Industry. Steel continues to have a stronghold in traditional sectors such as construction, Housing and Roads, special steels are increasingly being used in engineering industries such as power generation, petrochemicals and fertilizers. India occupies a central position on the global steel map, with state-of-the-art steel mills, acquisition of global scale capacities by players, continuous modernization and up gradation of older plants, improving energy efficiency and backward integration with global raw material sources.

The global stainless steel market size was valued at USD 85.45 billion in 2016 and is expected to expand at a CAGR of 5.2% over the forecast period. Increasing R&D in stainless steel manufacturing to improve durability, corrosion resistance, and strength is expected to propel growth. Growing demand from end-use industries is also estimated to boost the market over the forecast period.

The global stainless steel market is categorized into four major applications: heavy industry, automotive and transportation, building and construction, and consumer goods. Demand from heavy industries accounted for a revenue share of 26.3% in 2016. The stainless steel industry is expected to witness growth due to requirement of materials with high corrosion resistance from the marine and shipbuilding sector.

 

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Here are few Projects for Startup:

MILD STEEL ROLLED PRODUCTS

Mild steel is the least expensive of all steel and the most common steel used. Used in nearly every type of product created from steel, it is weldable, very hard and, although it easily rusts, very durable. Containing a maximum of 0.29% carbon, this type of steel is able to be magnetized and used in almost any project that requires a vast amount of metal. Read more


DUCTILE IRON FITTINGS

There are various processes by which metal can be shaped such as forging, extrusions, pressing, welding, rolling and costing. Among the various processes, costing is simplest widely used in industry. It is a technology by which any complicated shape can be given. Read more


SPONGE IRON PLANT

Sponge iron is the product created when iron ore is reduced to metallic iron, usually with some kind of carbon (charcoal, etc), at temperatures below the melting point of iron. This results in a spongy mass, sometimes called a bloom, consisting of a mix of incandescent wrought iron and slag. Read more

 

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TMT BARS (SARIYA) PROJECT

Thermo Mechanical Treatment (TMT) process for reinforcement bars is opening up new vistas in composite RCC, the re-enforcing steel is the costliest constituent (30 to 40% Per Cu. M. of concrete). This cost can be substantially reduced by using higher grades of steel re-enforcing bars. Read more


FUSION BONDED EPOXY COATED TMT REBARS

Steel is one such material that has played an important role in the development of mankind in the last century. Today, it is difficult to imagine a world without steel. Steel has become vital to our everyday life. It is at the root of the quality of life that each of us enjoy today, helping to shelter us, Read more


STEEL PROJECT (IRON, SPONGE IRON TO BILLET TO RODS)

Steel is the most widely used material in a large variety of applications both simple and sophisticated. Steel is produced through two process routes; the ore based blast furnace LD converter route, scrap, or DRI based electric arc flame route. Read more


STITCHING WIRE

Stitch wire used for stitching cardboard carton/boxes in stitching paper notebooks, books, paper boxes etc. this is a product, which enjoys a large demand in industrial areas. Stitch wire is produced from standard wire rod of mild steel drawing to thin gadgets of wires of circular cross section followed by flattening. Read more

 

Related Books: Steel, Iron, Ferrous, Non-Ferrous Metals with Casting and Forging, Aluminium, Ferroalloys Technology

 

HOT DIP GALVANIZING PLANT

Hot dip galvanizing is a process in which an adherent, protective coating of zinc compounds is developed on the surface of iron and steel products by immersing them in a bath of molten zinc. The protective coatings usually consists of several layers. Read more


COLD ROLLED STAINLESS STEEL PLANT FROM HR TO CR

Stainless steel today is an ideal base material for a host of commercial applications due to its resistance to corrosion and staining, low maintenance, relatively low cost, and familiar luster. Its application is increasing day by day. Stainless steel being skin-friendly, its uses in day to day life has been expanding rapidly. Read more

 

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FORGING ON OPEN DIE HAMMERS

Forging is the name for processes whereby the work piece is shaped by compressive forces applied through various dies and tools. It is one of the oldest metalworking operations. Forging was first used to make jewellery, coins, and various implements by hammering metal with tools made of stone. Read more


STEEL FABRICATION UNIT

The importance of iron & steel among other materials is well known for industrialization and national economy. Metal fabrication is the group of entire processes employed to shape the metals into the desired form by melting & casting down to hot/cold working, joining by welding, brazing, Read more


INTEGRATED STEEL PLANT -TMT BARS

Steel is a generic name for a group of ferrous metals which due to their abundance durability versatility and low cost are most useful metallic material known to mankind. The TMT bars are widely used in construction works such as high-rise building, industrial structures, dams, flyovers and bridges etc. Read more


FORGING UNIT FOR AUTOMOBILE SPARE PARTS

The forging industry as it known today, make use of various type of forging equipments for the practical duplication of forged part for commercial use services. The era of modern growth in India has its first foot print on automobile industry. New model of cars, scooter, Read more

 

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GALVANIZED IRON WIRE

The production of G.I. Wire from H.B. wire is not complicated. In case of H.B. wire drawing from H.B. bars, certain mechanical process is used. An important difference between bar drawing and wire drawing is that the bars must remain straight. The length of the bars, which can be drawn, Read more


CRANE HOOKS AND OTHER FORGED PRODUCTS (SUSPENSION PART, SUSPENSION SHAFT, SAFETY LATCH)

A lifting hook comprising a suspension part fitted with a suspension shaft, which supports a hook part provided with a slot. A safety latch is pivotally journalled in the hook part. When the safety latch is swung down, the suspension shaft moves into said end portion, whereby the safety latch is locked. Read more


OCTG TUBE AND FITTINGS

Piping may represent as much as 25 percent of the cost of a chemical-process plant. The installed cost of piping systems varies widely with the materials of construction and the complexity of the system. The economics also depends heavily on the pipe size and fabrication techniques employed. Read more


MILD STEEL INGOTS FROM IRON ORE

Castings of suitable shape and size intended for subsequent hot working are termed as ingots. Ingot iron has very low carbon in steel. This is generally made in the open hearth in which all the other elements are removed to the maximum extent possible. Read more


STEEL STRUCTURAL

The importance of iron and steel among other materials is well known for industrialization and national economy. Basically all industries depend on iron & steel for their structural, machinery & raw material requirements. Read more


IRON ORE PELLETIZATION PLANT

Iron ore pellets are used in blast furnaces for producing sponge iron & steels. Marked by high productivity lower fuel consumption and improved furnace control pellets are now preferred all over the world for primary steel making. Read more

 

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HIGH MAST POLES

High mast poles are newly ventured high pillars for using high mast lighting, flood lighting, sports lighting, traffic signals, street lighting etc. It is machine made or moulded product. It is manufactured by M.S. plate with galvanized uniform coat. It has now largely growing market. Read more


STEEL ROLLING MILL

The chief departments of a metallurgical plant operating on a complete are to finished product cycle are that operating on a complete are to finished product cycle are that blast furnace, steel making and rolling departments. The finished product of such a plant is rolled stock of various purposes, Read more


ERW STEEL CONDUIT PIPES (BLACK PIPES)

Conduit pipe is a product through which electric wiring is passed in order to keep it safe. It is manufactured from hot rolled or cold rolled sheets. It is used in cycle industry and for lower end applications such as plumbing, in irrigation projects and low fluid pressure applications. Read more


PIG IRON

Pig Iron is a raw material for all the iron and steel based industries and hence, required to be responsive to the requirements of pig iron users. Pig iron as hot metal goes to the integrated steels making plant for refining and conversion into steel of various types to cater to the downstream industries like Hot Rolling Mills, Read more

 

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COLD ROLLING OF MILD STEEL STRIPS & SHEETS

When a metal is rolled, extruded or drawn at temperature below the recrystallization, the metal is cold worked. The cold rolling mills use hot rolled strips as their raw materials in widths according to the full sizes. Cold rolled M.S. strips find uses is various types of down-stream industries such as in rolling shutter, Read more


HOT ROLLED PLATE MILL

To think of steel first of all a rod or a bar as you may call it comes to the mind of a common man in India. Steel rods are required even for making a Chulah, an earthen over based on coal firing widely used in our villages for domestic cooking. Read more


HIGH TENSILE FASTENERS

Industrial fasteners have a vital contribution for the growth of almost all sectors of industry. It is a wonderful manifestation which joins & secures materials together for any productive uses. A fastener is a connective mechanism that mechanically joins or affixes two or more objects together. Read more


SAW (SPIRAL & LONGITUDINAL) PIPES (MOBILE PLANT)

SAW pipe is Submerged Arc Welded pipe. They are the pipes formed by the process called Submerged Arc welding. There can be two types of SAW pipes: 1. LSAW-Longitudinal SAW and 2. HSAW -Helical SAW. (aka Spiral SAW). Read more


COLD ROLLED SHEET MILL

Cold Rolled Coils and Sheets are produced through the cutting-edge Cold Rolling Mill. The Cold Rolling Mills are used for pressing the alloy steel and shaping it into strip, coils and sheet form. Their application is in galvanizing and enamel ware industry and are used as basic material for making tin mill black plate food cans in the food and beverage industry. Read more


BUTT WELDED CARBON STEEL FITTING AND STEEL FLANGES

Butt welded steel pipe fittings are extensively used in a piping system to change direction or function which is mechanically used to the system. The main types of fittings are, various types of elbows, bends, reducers, cross and cap etc. A pipe fitting is defined as a part used in a piping system to change direction or function, Read more

 

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SS SHEET ROLLING

Rolling allows sheet metal to be formed in to cylindrical shapes. This gives us the ability to make tanks, cylinders, bands and virtually anything that requires a rolled rounded form. We can roll sheet metal, angle iron, channels, and flat bar. Read more


ERW STEEL PIPES

Electric Resistance Welded Pipe that is also known as ERW pipe and it is made of strips of steel that is hot rolled and passed through forming rolls and finally welded together. It is used for usually high diameter. ERW steel tubes are comparatively economical and possess high dimensional accuracy, Read more


TRANSMISSION TOWERS & TELE COMMUNICATION TOWERS WITH GALVANIZING PLANT

A transmission tower (colloquially termed an electricity pylon in the United Kingdom and parts of Europe, an ironman in Australia, and a hydro tower in English Canada) is a tall structure, usually a steel lattice tower, used to support an overhead power line. Read more

 

Related Videos: Steelmaking and Iron Products (Cast Iron, Compacted Graphite Irons, Ductile Iron)

 

NUTS AND BOLTS

Nuts and Bolts are most commonly used items in the family of industrial fasteners and their demand is fast increasing due to expansion of industries in the country. Bolt is a piece of metal rod whose one end is upset and at the other end threading is done. Nut is device, which rolls on these threads. Read more


CAST IRON EARTH PIPES WITH FLANGES

Most of the old Cast Iron pipes are cast vertically but this type has been largely superseded by spun iron type manufactured up to a diameter of 900 mm. Though the cast iron pipe has the disadvantages of heavy weight, and consequent high transport costs, short length, Read more


NEEDLES FOR SEWING MACHINE

A sewing machine needle consists of shank clamped by the sewing machines needle holder shoulder where the thick shank tapers down to the shaft a length suitable for driving the eye and thread through the material and down to the bobbin groove cut in the back of the shaft to release the thread into a loop that aids the hook, Read more


STAINLESS STEEL TUBES & PIPES BY EXTRUSION AND PILGERING PROCESS

Stainless Steel is a common name for metal alloys that consist of 10.5% or more Chromium (Cr) and more than 50% Iron (Fe). Although it is called stainless a better term for it is highly stain resistant. By adding chromium to low carbon steel gives it stain resistance.  Read more


SURGICAL BLADE & DISPOSABLE SCALPEL

A scalpel is a small but extremely sharp knife used for surgery, anatomical dissection, and various arts and crafts. Scalpels may be disposable or re-usable. Scalpel blades are usually of hardened and tempered steel. Surgical scalpels consist of two parts, a blade and a handle. Read more


STEEL BAR

Steel is said to be the back bone of any national economy. In India SAIL units in public sector and TISCO in private sector are the integrated steel plants producing primary steels, using ore as the input material. They cover around 50% of the total steel requirement. Read more

 

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SEAMLESS TUBES

Manufacturing of steel tubes and pipes is basically a large scale engineering industry. Mild steel demand as raw material for pipe and tubes manufacture units are fully met with indigenous sources. Seamless tubes have a variety of uses. Read more


ALLOY STEEL CASTING

Alloy steel casting has valuable properties like strength, toughness, and resistance to heavy and repeated impact, excellent ductility, resistance to corrosions, easy machinability. Its versatile cast ability makes possible sound castings. There is a range of applications, in size, Read more

 

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Frequently Asked Questions

What are some profitable business ideas in the production of iron and steel products?

There are numerous profitable ventures, including the production of mild steel rolled products, ductile iron fittings, sponge iron, TMT bars, fusion-bonded epoxy-coated TMT rebars, and steel ingots from iron ore.

How does the steel industry contribute to the economy?

The steel industry is vital for economic development, serving as the backbone for infrastructure, construction, automotive, and engineering sectors. It provides employment, boosts industrial growth, and enhances export revenues.

What are the growth prospects for the Indian steel industry?

The Indian steel industry is expected to grow significantly, with targets to increase production to 300 MT by 2030-31. India's steel exports have also been rising, making the country the third-largest producer of crude steel and the largest producer of sponge iron.

What are the key segments within the iron and steel products industry?

Key segments include alloy steel, cold rolling, foundry products, hot rolling, pelletizing, rolling mills, stainless steel, carbon steel, mild steel, and forge products. These segments cater to diverse applications across various industries.

Why is stainless steel manufacturing important for future growth?

Stainless steel manufacturing is crucial due to its applications in heavy industry, automotive, construction, and consumer goods. Its properties, such as durability, corrosion resistance, and strength, drive its demand, with ongoing R&D enhancing these qualities for broader industrial use.

 

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And before diversifying/venturing into any product, wish to study the following aspects of the identified product:
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The report contains all the data which will help an entrepreneur find answers to questions like:
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The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product. The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.

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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

Introduction
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  • Properties
  • BIS (Bureau of Indian Standards) Provision & Specification
  • Uses & Applications
Market Study and Assessment
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Raw Material
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Personnel (Manpower) Requirements
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Plant and Machinery
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Manufacturing Process and Formulations
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Infrastructure and Utilities
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Assumptions for Profitability workings
Plant Economics
Production Schedule
Land & Building
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Plant & Machinery
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Other Fixed Assets
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Working Capital Requirement Per Month
  • Raw Material
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Overheads Required Per Month And Per Annum
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  • Royalty and Other Charges
  • Selling and Distribution Expenses
Salary and Wages
Turnover Per Annum
Share Capital
  • Equity Capital
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Annexure 1:: Cost of Project and Means of Finance
Annexure 2:: Profitability and Net Cash Accruals
  • Revenue/Income/Realisation
  • Expenses/Cost of Products/Services/Items
  • Gross Profit
  • Financial Charges
  • Total Cost of Sales
  • Net Profit After Taxes
  • Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements
  • Current Assets
  • Gross Working. Capital
  • Current Liabilities
  • Net Working Capital
  • Working Note for Calculation of Work-in-process
Annexure 4 :: Sources and Disposition of Funds
Annexure 5 :: Projected Balance Sheets
  • ROI (Average of Fixed Assets)
  • RONW (Average of Share Capital)
  • ROI (Average of Total Assets)
Annexure 6 :: Profitability ratios
  • D.S.C.R
  • Earnings Per Share (EPS)
  • Debt Equity Ratio
Annexure 7 :: Break-Even Analysis
  • Variable Cost & Expenses
  • Semi-Var./Semi-Fixed Exp.
  • Profit Volume Ratio (PVR)
  • Fixed Expenses / Cost
  • B.E.P
Annexure 8 to 11:: Sensitivity Analysis-Price/Volume
  • Resultant N.P.B.T
  • Resultant D.S.C.R
  • Resultant PV Ratio
  • Resultant DER
  • Resultant ROI
  • Resultant BEP
Annexure 12 :: Shareholding Pattern and Stake Status
  • Equity Capital
  • Preference Share Capital
Annexure 13 :: Quantitative Details-Output/Sales/Stocks
  • Determined Capacity P.A of Products/Services
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  • Net Usable Load/Capacity of Products/Services/Items
  • Expected Sales/ Revenue/ Income of Products/ Services/ Items
Annexure 14 :: Product wise domestic Sales Realisation
Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit
Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.,
Annexure 19 :: Packing Material Cost
Annexure 20 :: Packing Material Cost Per Unit
Annexure 21 :: Employees Expenses
Annexure 22 :: Fuel Expenses
Annexure 23 :: Power/Electricity Expenses
Annexure 24 :: Royalty & Other Charges
Annexure 25 :: Repairs & Maintenance Exp.
Annexure 26 :: Other Mfg. Expenses
Annexure 27 :: Administration Expenses
Annexure 28 :: Selling Expenses
Annexure 29 :: Depreciation Charges – as per Books (Total)
Annexure 30 :: Depreciation Charges – as per Books (P & M)
Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total)
Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M)
Annexure 33 :: Interest and Repayment - Term Loans
Annexure 34 :: Tax on Profits
Annexure 35 ::Projected Pay-Back Period And IRR